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Maintenance Operations Lead

2 months ago

West Columbia, South Carolina, United States Aspire Bakeries Full time
Job Summary

Aspire Bakeries is a leading North American baking company with a strong presence in the specialty frozen baked goods market. We are committed to driving innovation, predicting consumer trends, and exceeding customer expectations.

The Maintenance Operations Lead is a critical role responsible for overseeing and implementing preventive and autonomous maintenance systems in a specific area or production line. This position requires active participation in daily management systems and close collaboration with Process Owners and Continuous Improvement leads to develop and execute plans that enhance safety, quality, efficiency, and reliability.

Key Responsibilities
  • Support and lead deployment, adherence, and continuous improvement of AOE and DMS systems for the PM pillar on the floor.
  • Work directly with Process Owner and CI lead to develop daily, weekly, and annual plans.
  • Work directly with Process Owner and CI lead to develop and maintain Centerline and Clean/Inspect/Lube systems.
  • Attend and participate in Level 1, Level 2, and AM/PM team meetings to help drive problem-solving initiatives.
  • Be knowledgeable of mechanical, electrical, pneumatic, hydraulic, and control systems.
  • Have the ability to think critically and utilize troubleshooting skills to come up with and execute corrective and preventative actions.
  • Prepare weekly maintenance plans and prioritize work for line downtime.
  • Coach and teach maintenance technicians on AM/PM activities – train to new PM updates as required.
  • Flexibility to adjust schedule to work with employees on other schedules as required.
  • Participate actively in spare parts management and order parts as required.
  • Participate in coordination of projects with contractors, OEM, or in-house resources.
  • Tracks and trends key KPIs for the area, for example; downtime, PM completion, SAP utilization, among others.
Requirements
  • A high school diploma or GED is required. Two-year technical degree – electrical, mechanical, or both is preferred.
  • In-depth knowledge of mechanical, electrical, and automation systems. Knowledge of predictive and preventative maintenance techniques.
  • Have the ability to read and interpret work orders, operating manuals, and maintenance instructions. Ability to complete forms detailing maintenance work performed.
  • Ability to perform basic and advanced math, convert all units of measurement using whole numbers, common fractions, and decimals. Ability to interpret graphs and diagrams preferred.
  • Ability to apply common sense understanding to carry out detailed written or oral instructions. Have the ability to deal with problems involving a few concrete variables in standardized situations.
  • Knowledge of Reimelt, Zeppelin, and other control systems within the bakery.
  • Industry experience working in a manufacturing environment utilizing TPM and lean principles. Strong understanding of TPM pillars such as Autonomous maintenance and planned maintenance.
  • Proven track record of improving equipment reliability and reducing downtime.
  • Experience with planning and scheduling work.
  • Continuous improvement expertise – experience with lean manufacturing principles. Ability to identify and eliminate waste.
  • Problem-solving – expertise in troubleshooting complex equipment issues. Use of problem-solving methodologies like BDA, RCFA, and 5 whys.
  • Data analysis – proficiency in using SAP for tracking maintenance activities. Ability to analyze maintenance data to drive improvements. Familiarity with maintenance KPIs.
Work Environment

Aspire Bakeries is proud to be an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.