Chemical Process Specialist

2 weeks ago


Paso Robles, California, United States Ultimate Staffing Full time

We are looking for a Process Engineer to support our operations. The Process Engineer plays a crucial role in ensuring safety, quality, and efficiency within a Surfactant Manufacturing facility. This position involves monitoring and enhancing daily operations to meet production targets and fulfill customer requirements while prioritizing the safety of team members. A significant portion of the role is spent in production areas applying effective engineering principles.

KEY RESPONSIBILITIES

1. Diagnose and resolve equipment malfunctions, employing sound engineering practices and statistical methods to enhance equipment and process performance.

2. Understand and adhere to the Quality Policy, complying with all aspects of the Quality Systems Manual, Operating Procedures, and Workplace Instructions.

3. Provide engineering expertise to optimize existing chemical manufacturing processes, focusing on Process Safety Management (PSM) and OSHA compliance.

4. Document PSM requirements, including the creation of P&ID, PFD, and equipment specifications.

5. Collaborate with plant management and process owners to ensure completion of PHA revalidations and associated action items.

6. Lead risk assessments such as Hazard and Operability Studies (HAZOP), Layers of Protection Analysis (LOPA), and Root Cause Analysis (RCA) as necessary.

7. Offer technical support to address findings from Quality Management System (QMS) audits.

8. Identify opportunities for safety improvements, process optimization, and risk mitigation.

9. Assist teams in resolving quality concerns, production interruptions, equipment breakdowns, and material handling issues.

10. Evaluate current processes and propose/implement enhancements that improve product quality, process safety, and environmental compliance.

11. Review and assess requests for deviations from established specifications and standards.

12. Manage and execute the capital plan for the facility.

13. Troubleshoot processing challenges to identify root causes and implement effective solutions.

14. Oversee the Management of Change (MOC) process to ensure timely approvals, safety reviews, and closure.

15. Participate in the development, revision, training, and implementation of Standard Operating Procedures (SOPs).

16. Collaborate with corporate teams to coordinate trials for new products and processes.

17. Track, analyze, and communicate relevant data related to Safety, Productivity, Cost, and Quality to drive Continuous Improvement initiatives.

18. Work with local management and personnel to identify training needs.

19. Assist in prioritizing and coordinating maintenance activities.

20. Engage in structured reviews such as Process Safety Management, Hazard and Operability Studies, Management of Change, and Process Hazard Analysis.

21. Collaborate across departments to safely and efficiently introduce new products to the market.

22. Perform additional duties as assigned by the supervisor within the job's physical constraints.

QUALIFICATIONS

• A Bachelor's Degree in a scientific discipline such as Chemical Engineering, Chemistry, or a related field from an accredited institution.

• 1-2 years of experience in a chemical or manufacturing environment.

• Knowledge and experience in chemical manufacturing processes.

• Strong verbal and written communication skills.

• Excellent interpersonal, teamwork, and leadership abilities.

• Proficiency in Microsoft Windows and Microsoft Office applications.

• Familiarity with SAP systems.

• Good mechanical aptitude.

• Comprehensive understanding of Engineering and Process Control principles.

• Knowledge of process machinery including pumps, valves, heat exchangers, and instrumentation such as temperature, flow, pressure, pH, and conductivity.

• Understanding of instrumentation and process control.

• Proven technical and analytical skills leading to effective troubleshooting and problem-solving capabilities.

• This role requires hands-on involvement in production areas, working closely with production and maintenance teams, and may involve exposure to varying climates.

• Candidates will work with a variety of hazardous chemicals, including acids, bases, and flammables, and must be able to wear appropriate personal protective equipment (PPE) as needed.

All qualified applicants will receive consideration for employment without regard to race, color, national origin, age, ancestry, religion, sex, sexual orientation, gender identity, gender expression, marital status, disability, medical condition, genetic information, pregnancy, or military or veteran status. We consider all qualified applicants, including those with criminal histories, in a manner consistent with state and local laws.



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