Automation Control Specialist

2 weeks ago


Gastonia, North Carolina, United States Alpek Polyester USA Full time
Job Overview

We are looking for a dedicated professional to become part of our engineering team at Alpek Polyester USA. The ideal candidate for the Controls Engineer position will possess a strong drive for results, thrive on technical challenges, and demonstrate exceptional communication, organizational, and analytical problem-solving skills.

Key Responsibilities

The Controls Engineer will report directly to the Technical Manager and will be responsible for the following:

  • Providing automation support for manufacturing systems utilizing Emerson DeltaV DCS systems and Allen-Bradley PLCs, including programming, graphics development, and hardware support.
  • Offering technical insights and recommendations for evaluating new software requirements to enhance our existing systems.
  • Troubleshooting technical challenges and identifying necessary modifications in current applications to adapt to evolving user needs and business objectives.
  • Managing projects by defining scope, conducting stakeholder analysis, setting objectives, establishing timelines, and overseeing testing, implementation, and evaluation phases.
  • Documenting control narratives, technical procedures, and user guides for applications, including troubleshooting procedures.
  • Training users on both new and existing software programs.
  • Collaborating with Maintenance and Operations teams during the commissioning, functional checkout, and startup of control equipment.
  • Supporting, maintaining, and modifying both existing and legacy control systems.
  • Developing and implementing communication interfaces between equipment and control systems using various protocols.
  • Creating and applying DCS/PLC programming and HMI programming.
  • Performing other duties as assigned.
Required Qualifications

The following qualifications are essential for this role:

  • Bachelor's degree in Electrical or Chemical Engineering or equivalent experience.
  • Experience with DCS in a continuous process environment, preferably Emerson DeltaV.
  • Familiarity with PLC programming on Allen-Bradley controllers is advantageous.
  • Knowledge of electrical/control system design.
  • Proficiency with Windows Server Class OS 2008 and higher, domain/AD controllers, and basic Ethernet networking.
  • Basic understanding of safety systems (S84) and NFPA 70E (NEC) is a plus.
  • Ability to interpret project-related drawings.
  • Capability to draft documents such as User Requirements, Functional Specifications, and installation procedures.
  • Experience in developing technical solutions and resolving project-related issues.
  • Self-motivated with strong prioritization skills, able to meet deadlines in a dynamic environment.
  • Proven flexibility and ability to work effectively both independently and as part of a team.
  • Excellent verbal and written communication skills.
  • Strong project management skills with a focus on delivering results in an information systems context.
  • Experience in troubleshooting control system issues.
  • Must be a proactive team player with a positive attitude.
  • Willingness to work on-call hours and overtime as necessary.

Alpek Polyester USA, LLC is a leading global manufacturer of PTA (Terephthalic Acid), PET (Polyethylene Terephthalate) Resins, and Specialty Polymers. We are committed to enhancing lives through our innovative products and sustainable practices.

Alpek Polyester USA, LLC is an Equal Opportunity Employer.



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