Production Engineer
3 weeks ago
W. R. Grace is seeking a Production Engineer to join our Specialty Chemical Manufacturing team at our Orangeburg, SC site. As a Production Engineer, you will be responsible for tracking and managing production and yield rates, quality performance data, and troubleshooting process issues outside of target range.
Key Responsibilities:
- Track and develop plans to improve plant Overall Equipment Effectiveness (OEE) including availability, performance, and first-pass quality.
- Identify and lead Continuous Improvement Projects with a focus on manufacturing cost reduction, capacity improvements, cycle time reductions, energy and waste reduction, and process reliability.
- Work with various work groups (Maintenance, I&E, Safety, Logistics, and Vendors) to ensure process compliance and meets targets.
- Create, maintain, and manage process Process Safety Management (PSM) information like operating procedures, block flow diagrams, process and instrumentation diagrams, and mass/energy balances.
- Prove process engineering expertise for Management of Change, Process Hazard Analysis, and Root Cause Investigations.
- Create and manage Management of Change for processing areas and complete all required tasks, including pre-startup safety reviews.
- Conduct Root Cause Investigations.
- Participate in plant shutdowns, startups, and turnarounds, as well as project commissioning and plant trials.
- Perform permit audits, safety observations, management walk-arounds, and other safety initiatives.
- Knowledge in batch reactors, distillation, heat exchangers, pumps, filters, Distributed Control System (DCS) programming, PSM documentation, and environmental regulations.
- Understand and utilize operating cost drivers to contribute to production plans and schedules.
- Must be available to receive calls and, if needed, go to the site to address urgent issues that may arise, which could be on nights and weekends.
- Provide backup support for Operations Manager when needed.
Requirements:
- Bachelor's degree in Chemical Engineering.
- 5+ years of experience in process, production, and/or manufacturing engineering within the chemical or petrochemical industrial manufacturing environment.
- Proficient in MS Office suite applications.
- Strong communication skills.
- Detail-oriented.
- Team player.
- Self-starter.
Benefits:
- Medical, Dental, Vision Insurance.
- Life Insurance and Disability.
- Grace Wellness Program.
- Flexible Workplace.
- Retirement Plans.
- 401(k) Company Match – Dollar to dollar up to the first 6%.
- Paid Vacation and Holidays.
- Parental Leave (salaried only).
- Tuition Reimbursement.
- Company Donation Match Program.
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