Mechanical Design Engineer

5 days ago

Plainview, New York, United States Actalent Full time
Job Title: Mechanical Design Engineer

Actalent is seeking a skilled Mechanical Design Engineer to join our team. As a Mechanical Design Engineer, you will be responsible for creating detailed mechanical designs and 3D models per ANSI/ASME Y14.5 geometric dimensioning and tolerancing (GD&T) standards. You will also perform part decomposition, design updates, and assembly integration for complex, high-reliability systems (MIL-STD-810G).

Key Responsibilities:
  • Create detailed mechanical designs and 3D models per ANSI/ASME Y14.5 GD&T standards.
  • Perform part decomposition, design updates, and assembly integration for complex, high-reliability systems (MIL-STD-810G).
  • Interface with electrical engineering teams to ensure design compatibility.
  • Conduct stress and structural analyses to confirm material suitability under MIL-STD-810 environmental conditions, including temperature, vibration, and shock resistance.
  • Perform trade-off analyses and validate designs against MIL-STD-461G (EMI) and SAE AS9100 for quality.
  • Execute final functional testing and compliance assessments, ensuring adherence to performance specifications.
  • Select materials and classify components based on standards such as SAE AMS for metals and ASTM for polymers, ensuring optimal performance for machining, casting, and injection molding.
  • Collaborate with vendors to source materials and components, conducting feasibility studies on off-the-shelf vs. custom parts, considering DFM and lean manufacturing principles.
  • Prepare and maintain engineering documentation, including specifications, process sheets, test procedures, and Acceptance Test Procedures (ATP) compliant with AS9100 quality management requirements.
  • Ensure designs align with MIL-STD-130 for marking and traceability, producing comprehensive documentation packages for manufacturing and quality assurance.
  • Lead design reviews, integrating cross-functional feedback from customer requirements, production, quality, and electrical engineering teams to refine and optimize designs.
  • Coordinate with PCB fabrication and assembly teams to ensure smooth transitions from design to production, supporting DFM and process improvements for manufacturing readiness.
Requirements:
  • CAD software (SolidWorks, CATIA, Creo)
  • Finite Element Analysis (ANSYS Mechanical)
  • ANSI/ASME Y14.5 GD&T
  • MIL-STD-810 for environmental testing
  • MIL-STD-461G for EMI
  • SAE standards for material and component testing
  • Structural analysis
  • Materials selection
  • Performance testing
  • DFM principles
  • Lean manufacturing
  • PCB fabrication and assembly
Preferred Qualifications:
  • Collaborative
  • Detail-oriented
  • Analytical
  • Problem-solving
  • Communication
Work Site: This is a fully on-site position in Plainview, New York.

About Actalent:

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

Diversity, Equity & Inclusion:

At Actalent, diversity and inclusion are a bridge towards the equity and success of our people. DE&I are embedded into our culture through:
  • Hiring diverse talent
  • Maintaining an inclusive environment through persistent self-reflection
  • Building a culture of care, engagement, and recognition with clear outcomes
  • Ensuring growth opportunities for our people
The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing process due to a disability, please email actalentaccommodation@actalentservices.com for other accommodation options.

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