Senior Mechanical Design Engineer

3 weeks ago

Plainview, New York, United States Actalent Full time
Key Responsibilities:

We are seeking a highly skilled and experienced Senior Mechanical Design Engineer to develop detailed mechanical designs and 3D models, perform engineering analysis and testing, and ensure compliance with various standards.

  • Develop detailed mechanical designs and 3D models per ANSI/ASME Y14.5 geometric dimensioning and tolerancing (GD&T) standards.
  • Perform part decomposition, design updates, and assembly integration for complex, high-reliability systems (MIL-STD-810G).
  • Interface with electrical engineering (EE) teams to ensure design compatibility.
  • Conduct torque, stress, and structural analyses to confirm material suitability under MIL-STD-810 environmental conditions, including temperature, vibration, and shock resistance.
  • Perform trade-off analyses and validate designs against MIL-STD-461G (EMI) and SAE AS9100 for quality.
  • Execute final functional testing and compliance assessments, ensuring adherence to performance specifications.
  • Select materials and classify components based on standards such as SAE AMS (for metals) and ASTM for polymers, ensuring optimal performance for machining, casting, and injection molding.
  • Collaborate with vendors to source materials and components, conducting feasibility studies on off-the-shelf (OTS) vs. custom parts, considering DFM and lean manufacturing principles.
  • Prepare and maintain engineering documentation, including specifications, process sheets, test procedures, and Acceptance Test Procedures (ATP) compliant with AS9100 quality management requirements.
  • Ensure designs align with MIL-STD-130 for marking and traceability, producing comprehensive documentation packages for manufacturing and quality assurance.
  • Lead design reviews, integrating cross-functional feedback from customer requirements, production, quality, and EE teams to refine and optimize designs.
  • Coordinate with PCB fabrication and assembly teams to ensure smooth transitions from design to production, supporting DFM and process improvements for manufacturing readiness.

Requirements:

We are looking for a highly skilled and experienced Senior Mechanical Design Engineer with advanced design skills to join our team. The ideal candidate will have a strong understanding of ANSI/ASME Y14.5 GD&T, MIL-STD-810 for environmental testing, MIL-STD-461G for EMI, and SAE standards for material and component testing. The candidate should also have experience with structural analysis, materials selection, and performance testing, particularly for high-stress and complex assemblies. Additionally, the candidate should have knowledge of production processes, including DFM principles, lean manufacturing, and an understanding of PCB fabrication and assembly. The ideal candidate will also have experience in electro-mechanical systems design and qualification, high-precision or aerospace manufacturing and production processes, and vendor coordination, sourcing for complex assemblies, and knowledge of electronic and mechanical integration. The candidate should also be able to manage multiple projects independently with minimal oversight.

Why Actalent:

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation, and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia, and Europe, Actalent serves many of the Fortune 500.

Diversity, Equity & Inclusion:

At Actalent, diversity and inclusion are a bridge towards the equity and success of our people. We are committed to creating a culture of care, engagement, and recognition with clear outcomes. We maintain an inclusive environment through persistent self-reflection and ensure growth opportunities for our people.

Equal Opportunity Employer:

Actalent is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information, or any characteristic protected by law. If you would like to request a reasonable accommodation, please email us for other accommodation options.

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