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Control Systems Engineer

2 months ago

Jackson, Tennessee, United States Gerdau Full time
About Gerdau:

Gerdau stands as a premier entity in the long steel production sector across the Americas and ranks among the top suppliers of specialty long steel globally. With a workforce exceeding 45,000, Gerdau boasts an impressive capacity of over 25 million metric tons of steel, positioning itself as the largest recycler in Latin America. Each year, the company transforms millions of metric tons of scrap into high-quality steel.

In North America, Gerdau Long Steel leads in mini-mill steel production and recycling, achieving an annual manufacturing capacity of around 10 million metric tons of finished steel products. The company operates through a comprehensive network of mini-mills, scrap recycling facilities, and downstream operations, catering to a diverse clientele across the U.S. and Canada with a balanced mix of merchant steel, rebar, structural shapes, fabricated steel, flat rolled steel, and wire rod.

Gerdau Special Steel North America, headquartered in Jackson, Michigan, is renowned for its engineered bar production, with state-of-the-art manufacturing facilities located in Michigan, Arkansas, and Indiana.

With capabilities extending across North America, Europe, Brazil, and soon India, Gerdau Special Steel is recognized as the largest supplier of SBQ engineered steel bars to the global automotive and heavy truck sectors.

Position Overview:

We are in search of a seasoned Engineer III or IV, equipped with substantial hands-on expertise in executing electrical and automation initiatives. The selected candidate will collaborate closely with the Maintenance Manager and operational teams within a steel mill setting. This role encompasses the development and management of capital expense projects (CAPEX) from initiation through to completion. The ideal candidate will contribute to process optimization efforts throughout the facility and possess practical experience in troubleshooting technical challenges related to industrial and manufacturing equipment. A strong grasp of safety policies and standards pertinent to industrial operations is essential. The Engineer will engage in and lead various team-oriented workgroups, demonstrating adaptability to a dynamic and fast-paced environment. Exceptional leadership, communication, data collection, and presentation skills are mandatory.

Key Responsibilities:
  • Deliver technical coordination and support in managing operating and capital expense processes by initiating and executing projects related to capital expense (CAPEX), equipment monitoring, stabilization, and enhancements.
  • Conduct detailed engineering tasks in instrumentation, PLC, power distribution, and equipment integration, including electrical design, power distribution design, and automation system design.
  • Provide operational technical support, collaborating closely with leaders on improvement initiatives.
  • Troubleshoot existing equipment and processes.
  • Develop and refine engineering protocols.
  • Collect and interpret process samples and data.
  • Benchmark practices from other Gerdau Mills to integrate best practices.
  • Implement innovative technologies.
  • Train and develop technical operations personnel.
  • Conduct technical studies to support CAPEX investments.
  • Assist in process improvement projects as necessary.
  • Contribute to the formulation of Annual Action Plans.
Qualifications:
  • Bachelor's Degree in Electrical Engineering.
  • 5-8 years of hands-on industrial experience in planning and installing electrical equipment and automation controls.
  • Preferred: ISA Certified Automation Professional Certification.
  • Demonstrated experience in project management, encompassing planning, budgeting, design, execution, scheduling, procurement, installation, and startup of electrical controls and instrumentation.
  • Experience in troubleshooting and optimizing the performance of electrical control systems on production machinery.
  • Familiarity with industrial safety and construction methodologies.
  • Proficient in Microsoft software applications, including Project, Word, Excel, PowerPoint, and advanced drawing skills with Auto-Cad.
Knowledge, Skills, and Abilities:
  • Understanding of equipment and machine design standards, specifications, and safety design, including ANSI, ASTM, FM, NFPA, and IEC.
  • Knowledge of NFPA-70 and NFPA-70E.
  • Awareness of OSHA requirements and standards.
  • Familiarity with database systems for process control applications.
  • Proficient in installation and programming of Rockwell Automation PLC systems.
  • Working knowledge of automation communication systems.
  • Ability to install, set up, and troubleshoot AC and DC drives and motors.
  • Strong interpersonal and communication skills.
Compensation and Benefits:
  • Medical and Prescription Coverage
  • Dental Insurance
  • Vision Coverage
  • Health & Dependent Care Flexible Spending Account
  • 401K Plan
  • Basic Life and Accidental Life Insurance
  • Health Advocate Services
  • Employee Assistance Program
  • Tuition Reimbursement Program
Equal Employment Opportunity:

Gerdau is committed to providing equal employment opportunities to all employees and applicants. We uphold a policy of non-discrimination based on race, religion, color, national origin, citizenship, marital status, sex, age, sexual orientation, genetic information, gender identity, veteran status, disability, or any other legally protected status.