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Process Optimization Specialist

2 months ago

Reston, Virginia, United States Fenner Dunlop Americas Full time
Process Engineer

Fenner Dunlop Americas is seeking a skilled Process Engineer to contribute to the success of our Port Clinton manufacturing team. In this role, you will be responsible for developing, implementing, and optimizing industrial processes to enhance productivity, efficiency, and quality.

Key Responsibilities:
  • Drive productivity through process simplification and improvements.
  • Analyze processes and products to maximize yield, reduce scrap, and minimize defects.
  • Streamline processes to reduce change-over and set-up time.
  • Develop best practices, routines, and innovative solutions to improve production rates and quality of output.
  • Participate in company projects and root cause meetings to improve safety, quality, and productivity.
  • Routinely assess and deliver on KPI goals within the plant.
Process Development and Optimization:
  • Develop, configure, and optimize processes from inception through to start-up and certification.
  • Provide process documentation and operating instructions to comply with ISO 9001:2000 standards.
  • Conduct Root Cause Analysis of quality defects and implement effective countermeasures.
  • Implement safety protocols within all new processes and ensure compliance with safety standards.
Quality Assurance and Control:
  • Review quality concerns or issues and facilitate adequate corrective actions as required.
  • Provide troubleshooting and assistance to production crews.
  • Implement and monitor corrective actions to resolve quality defects.
  • Collaborate with the quality/technical team to ensure all products meet customer specifications and expectations.
Customer Service:
  • Engage with customers to understand their needs and expectations regarding product quality and performance.
  • Address customer concerns related to process issues and implement solutions to enhance customer satisfaction.
  • Communicate process improvements and quality enhancements to customers to demonstrate ongoing commitment to excellence.
Documentation and Compliance:
  • Ensure process documentation and operating instructions are up-to-date and comply with ISO 9001:2000 standards.
  • Maintain detailed records of process changes, improvements, and quality control measures.
  • Ensure compliance with all regulatory and safety standards within the manufacturing process.
Safety and Risk Management:
  • Prioritize safety in all process improvements and comply with relevant safety regulations.
  • Adhere to and promote safety protocols and procedures to ensure a safe working environment.
  • Conduct regular safety audits and risk assessments to identify and mitigate potential hazards.
  • Document and report any safety incidents or near-misses and participate in developing preventive measures.
  • Participate in safety meetings and contribute to developing a culture of safety within the organization.
Additional Responsibilities:
  • Ability to work shifts, weekends, and/or holidays
  • Exposure to hazards (e.g., mechanical, electrical, chemical, gases, etc.)
  • Sedentary work (general office environment)
  • Work in varying atmospheric conditions (e.g., fumes, dusts, gases, etc.)
  • Work in varying physical conditions (e.g., noise, humidity, vibration, weather changes, etc.)
Requirements:
  • Bachelor's degree in Engineering, Science, or a related field, or in the process of completing the degree.
  • Proven experience in process improvement, quality control, and production optimization.
  • Familiarity with process control or process engineering in a manufacturing environment.
  • Strong analytical and problem-solving skills.
  • Knowledge of ISO 9001:2000 standards and quality management systems.
  • Understanding of problem-solving and quality improvement tools.
  • Familiarity with industrial controls, standards, and practices.
What We Offer:

Fenner Dunlop Americas is committed to providing a comprehensive benefits package to support the health, financial, and personal well-being of our employees and their families. Our benefits include:

  • Medical, Dental, and Vision Insurance on your first day
  • Medical Travel Reimbursement for critical healthcare travel over 100 miles from home
  • Company Paid Life Insurance
  • Competitive Paid Time Off & Company Holidays
  • 401K Retirement Savings Plan with a dollar-for-dollar match up to 6% of your salary
  • Extensive Paid Parental Leave in the event of a birth or adoption
  • Opportunities to purchase Michelin Stock at a discounted rate
  • Michelin Tire Rebates
  • Employee Assistance Program that provides health, financial, and legal counseling among other resources