Process Optimization Specialist

4 weeks ago

Reston, Virginia, United States Spencer Ogden Full time

We are seeking a skilled Chemical Manufacturing Engineer to optimize and improve chemical manufacturing processes at Spencer Ogden. This role involves analyzing existing processes, troubleshooting issues, and collaborating with cross-functional teams to implement changes that drive continuous improvement. The successful candidate will provide technical support for daily operations, ensure compliance with regulatory standards, and play a key role in developing new processes and scaling production.

Key Responsibilities:

  • Analyze and optimize chemical manufacturing processes to improve efficiency, reduce waste, and increase production capacity while maintaining safety and quality standards.
  • Design and implement process modifications and improvements, collaborating with maintenance, operations, and R&D teams to ensure successful execution.
  • Monitor key process parameters and equipment performance to identify areas of improvement and troubleshoot issues as they arise.
  • Develop and maintain process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and other technical documentation for process improvements and projects.
  • Lead root cause analysis (RCA) and corrective action initiatives to resolve process-related issues and equipment failures.
  • Support daily operations by providing technical guidance to operators, maintenance teams, and other engineering personnel.
  • Ensure compliance with safety, environmental, and quality regulations, implementing processes that meet OSHA, EPA, and company standards.
  • Conduct risk assessments, such as HAZOP (Hazard and Operability) studies, to ensure process safety and mitigate operational risks.
  • Participate in scale-up activities for new products or processes, ensuring that plant capabilities align with production goals and specifications.
  • Coordinate and assist with commissioning, start-up, and troubleshooting of new equipment or production lines.
  • Drive continuous improvement initiatives using Lean Six Sigma, Kaizen, or other methodologies to reduce cycle times, optimize resource usage, and lower operational costs.
  • Collaborate with project engineering teams to support capital projects, ensuring alignment with process requirements.
  • Develop and implement training programs for operators and staff on new processes, procedures, and equipment.

Qualifications:

  • Bachelor's degree in Chemical Engineering or a related engineering field.
  • 3+ years of experience in process engineering, preferably within a chemical or manufacturing environment.
  • Strong knowledge of chemical processes, including reaction kinetics, heat and mass transfer, and fluid dynamics.
  • Experience with process modeling and simulation software (e.g., Aspen, ChemCAD, etc.).
  • Proficiency in using engineering documentation tools for P&IDs, PFDs, and other technical drawings.
  • Strong problem-solving and analytical skills, with experience in troubleshooting complex process issues.
  • Knowledge of Lean Manufacturing, Six Sigma, or other process improvement methodologies is a plus.
  • Familiarity with regulatory requirements, including OSHA, EPA, and relevant industry standards.
  • Excellent communication and interpersonal skills, with the ability to work effectively in a team-oriented environment.
  • Experience with process control systems and instrumentation is a plus.

Preferred Skills:

  • Hands-on experience with chemical manufacturing equipment, such as reactors, distillation columns, heat exchangers, and pumps.
  • Familiarity with plant safety systems and mechanical integrity programs.
  • Certifications in Six Sigma (Green Belt or higher) or Lean Manufacturing are advantageous.
  • Project management skills, including leading process improvement initiatives and capital projects.
  • Knowledge of environmental compliance and waste management in chemical processes.

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