Manufacturing Engineer

4 weeks ago

Newark, Delaware, United States Ultralife Full time
Job Summary

The Manufacturing Engineer - Equipment Reliability Specialist will be responsible for directing efforts on equipment reliability, process uptime, yield improvements, and cost reduction. This position will work in a cross-functional team reporting to the Director of Operations with direct responsibility for manufacturing engineering efforts within assigned manufacturing operations.

The individual in this position must possess excellent hands-on ability, insight, and mechanical awareness. They will work directly with production, operations, and maintenance in day-to-day troubleshooting, coordinating repair, and improvements to the manufacturing process flow and equipment.

This position will also require technical direction for new product development and manufacturing operations and active engagement with product and manufacturing engineers, production operations, customer service, purchasing, and other key personnel to implement and improve Ultralife's Quality Management System (QMS).

Key Responsibilities
  • Troubleshooting, coordinating repair, and upgrades of process equipment directly on the production floor.
  • Participating in cross-functional teams to determine procurement, inspection, and disposition of process parts and materials.
  • Coordinating engineering activities for sustaining products in production and participating in the transition for new products into production among cross-functional organizations.
  • Using Lean Six Sigma tools and techniques to increase overall manufacturing capacity and productivity through modification of plant layout, new equipment, modifications to existing equipment, and changes in production flow.
  • Identifying and eliminating capacity constraints.
  • Identifying and driving product cost reductions while continuing to meet high quality standards.
  • Initiating and facilitating continuous improvement lean activities.
  • Authoring and revising controlled manufacturing documentation and procedures per ISO 9001 and ISO 13485 standards.
  • Developing and executing capital equipment procurements and upgrades as required.
  • Supporting QMS through development and execution of validation studies, control plans, PFMEA documents, process flows, etc.
Requirements
  • BS in Engineering (Electrical, Mechanical, Industrial, or Manufacturing) required.
  • 2-5 years as an engineer in a manufacturing environment required.
  • Excellent hands-on ability working with process equipment including Electro-mechanical systems and automated PLC driven systems.
  • Must be able to troubleshoot and resolve manufacturing problems related to materials, equipment, and all other processes on an ongoing basis.
  • Strong analytical and problem-solving skills.
  • Working understanding of operations and manufacturing environments.
  • Experienced with discreet and fully automated systems.
  • Strong self-starter with the ability to work independently, set priorities, and allocate resources accordingly.
  • Excellent communication skills – verbal and written.
  • Proficient computer skills (including MS Office, AutoCAD).
  • Working knowledge of Lean manufacturing and Six Sigma methodology.
  • Perform other duties as assigned and needed to meet department and/or customer expectations.
Physical Requirements

The employee must occasionally lift and/or move up to 30 pounds. Specific vision abilities required by this job include close vision. While performing the duties of this job, the employee is regularly required to sit and talk or hear. The employee is frequently required to use hands to finger, handle, or feel. The employee is occasionally required to stand and walk. Position is primarily sedentary in nature and requires prolonged standing and sitting throughout the day. Travel is required less than 10% of the time.

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