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Metal Stamping Press Technician

2 months ago

Sidney, Ohio, United States American Trim Full time
Job Responsibilities
  • Oversee multiple press operations efficiently.
  • Manage operations via sophisticated automation systems.
  • Generate daily job assignments utilizing Warehouse Management Systems (WMS).
  • Handle all setup tasks, including coil loading, leveler adjustments, and die alignment for presses ranging from 90 to 1600 tons.
  • Operate tow motors for die changeovers and pre-staging of products.
  • Ensure the production of quality components, both dimensional and visual.
  • Adhere to Process Data Sheets (PDS) and Documentation Management System (DMS) procedures during job execution and setup.
  • Follow established safety protocols, including Job Safety Analysis (JSA), Equipment Safety Analysis (ESA), and Area Safety Analysis (ASA).
  • Maintain environmental compliance as instructed by supervisors or environmental teams.
  • Communicate effectively with shift supervisors, tooling engineers, quality engineers, and colleagues on opposite shifts regarding production issues and quality matters.
  • Conduct Statistical Process Control (SPC) in designated areas.
  • Monitor lubrication to prevent die shearing, ensure proper part placement, manage scrap buildup, and report any die-related issues to tooling personnel.
  • Set dies within scheduled timeframes to meet customer demands.
  • Organize tools and equipment to facilitate efficient die changes and ensure the next job is pre-staged with necessary dies and materials.
  • Be capable of independently managing operations and responsible for all reporting, including parts completion and downtime reports.
  • Align and secure top and bottom die sections, ensuring the proper functioning of safety devices and adapting dies for specialized operations.
  • Maintain cleanliness in work areas as needed.
  • Perform additional duties as assigned.
Education, Skills and Experience Required
  • High school level reading and writing proficiency.
  • Mechanical aptitude with above-average dexterity.
  • Tow motor/lift truck certification is mandatory.
  • Blueprint reading skills are advantageous.
  • Basic mathematical skills, including percentages, decimals, addition, and subtraction.
  • Familiarity with press operations, dies, and setup procedures.
  • Strong oral and written communication abilities.
  • Experience in a production environment, meeting schedules and rates, with the capability to change dies within standard timeframes.
Working Conditions
  • Ability to lift up to 50 pounds on a non-repetitive basis.
  • Physical strength to maneuver dies across bolster plates.
  • Exposure to lubricants, oils, and greases.
  • Willingness to work overtime, including weekends.
  • Accountability for quality, productivity, and safety objectives.
  • Requires prolonged periods of standing, walking, or moving about.
  • Involves repetitive turning and lifting motions.
  • Must perform job duties while wearing appropriate protective equipment, including eye, ear, and foot protection as required.