Senior Welding Process Engineer
2 weeks ago
At Blue Origin, we aspire to create a future where countless individuals thrive in space, contributing to the betterment of our planet.
We are dedicated to designing safe, reusable, and cost-effective space vehicles and systems, all while fostering a culture centered on safety, teamwork, and inclusivity.
Become a vital member of our innovative team of problem solvers as we continue to write the next chapters in the story of space exploration.
Role Overview:
This position is integral to Blue Origin Operations, which encompasses Integrated Supply Chain, Facilities, and Security, providing Manufacturing and Supply Chain support across all our facilities.
Our team is composed of diverse collaborators, dedicated to a culture of safety and excellence.
Your contributions will directly influence the future of space exploration, demanding your unwavering commitment and meticulous attention to ensuring safe and repeatable spaceflight.
Join us in our mission to reduce the cost of accessing space and realize Blue Origin's vision of a future where millions live and work in space for the benefit of Earth.
As part of a dynamic and rapidly evolving team, you will develop, validate, and support the production of gas tungsten arc (GTA) and variable polarity plasma arc (VPPA) welding processes for hardware, adhering to Blue Origin's stringent aerospace standards.
Your role will involve hands-on collaboration with engineers and technicians in the manufacturing environment to construct our launch vehicles and spacecraft.
We seek individuals who are passionate about space, eager to achieve results, and committed to continuous learning and improvement.
We are looking for a candidate who can leverage their technical expertise, leadership abilities, and dedication to quality to enhance the safety of human spaceflight.
Key Responsibilities:
- Develop, test, and validate manual, mechanized, and orbital GTA and VPPA welding schedules.
- Analyze NDT results from processed hardware and address nonconformities.
- Collaborate with a multidisciplinary team of manufacturing and tooling engineers, as well as skilled trades, to create tooling and welding procedures for flight hardware.
- Operate equipment as necessary.
- Specify, execute, and interpret mechanical and metallurgical weld tests.
- Provide daily support for GTA and VPPA work areas, including shop travelers, production schedules, welder qualifications, and material traceability documentation.
- Manage projects and relationships with external testing laboratories, material suppliers, equipment suppliers, and other business entities.
- Maintain general shop skills, including Foreign Object and Debris (FOD) prevention, material handling, safety, calibration requirements, ESD, and contamination control of precision clean systems.
- Travel as required to support design interface meetings, equipment assistance, or off-site development activities.
- Ensure a safe, clean, and organized workspace to uphold a 5S work environment.
- Bachelor’s degree in aerospace engineering, mechanical engineering, or a related field.
- Minimum of 2 years of experience in GTA, PA, or VPPA welding, with a strong background in process development and improvements.
- Solid understanding of metallurgy and/or arc physics.
- A collaborative mindset, open to rapidly changing requirements.
- Ability to maintain composure in high-pressure situations and resolve conflicts effectively.
- Proven ability to build trust, maintain positive professional relationships, and contribute to an inclusive culture.
- Must be a U.S. citizen or national, U.S. permanent resident, or lawfully admitted into the U.S. as a refugee or granted asylum.
Preferred Qualifications:
- Bachelor’s or Master’s degree in materials or welding engineering.
- Familiarity with aerospace fusion welding processes involving stainless steel, nickel, titanium, and aluminum materials.
- Proficiency in reading and interpreting engineering drawings.
- Strong written and computer skills.
- Excellent interpersonal and organizational abilities.
- Experience in interpreting weld NDT results.
- Capability to write and maintain WPS, PQR, and WQR in accordance with AWS D17.1 or other welding standards.
- Hands-on experience in machining and welding.
- Knowledge of operation, programming, calibration, maintenance, troubleshooting, and repair of mechanized and orbital welding systems.
- Proficient in CAD (Creo preferred).
Inclusivity Statement:
At Blue Origin, we are committed to fostering a diverse and inclusive workplace. If you are excited about this role but your experience does not align perfectly with every desired qualification, we encourage you to apply anyway. You may be the right candidate for this or other roles.
Equal Employment Opportunity:
Blue Origin is proud to be an Equal Opportunity/Affirmative Action Employer, committed to attracting and retaining a highly qualified, diverse workforce. We hire and promote individuals based on their qualifications, performance, and abilities, ensuring equal opportunities for all applicants.
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