Production Module Specialist

1 week ago


Holland, Michigan, United States LG Energy Solution Michigan, Inc. Full time
Job Overview

Position: Module Advisor

Reports to: Module Director

Location: Holland, MI

LG Energy Solution Michigan Inc. (LGESMI) is at the forefront of developing and producing large lithium-ion polymer batteries and modules tailored for electric vehicle (EV) and energy storage applications. We are seeking a dedicated professional to enhance our production capabilities.

Role Summary:

As a Module Advisor, your primary responsibility will be to provide expert insights aimed at improving production efficiency. This includes reducing tact-time and minimizing losses within a high-volume manufacturing setting. You will leverage advanced ERP systems to oversee inventory management, incoming materials, and stock optimization. Furthermore, you will assess current staffing levels against production requirements to pinpoint and implement strategies for operational enhancement.

Key Responsibilities:

  • Document and stabilize production line processes
  • Identify and mitigate hidden production losses linked to operator performance
  • Enhance tact-time for current and upcoming mass production initiatives
  • Optimize material logistics to effectively manage inbound components and control inventory levels
  • Evaluate staffing configurations and explore avenues for efficiency improvements
  • Collaborate with production leadership to establish and track Module production KPIs
  • Devise and execute cost-reduction strategies
  • Monitor production progress in alignment with established plans
  • Provide feedback to Production Management regarding any production-related issues
  • Manage yield to boost productivity and reduce production losses
  • Oversee Overall Equipment Effectiveness (OEE) to enhance efficiency in material replacement and production preparation
  • Conduct internal and customer audits
  • Prepare company documentation pertaining to processes and procedures, including SOPs and PFDs
  • Ensure workplace cleanliness in accordance with 5S3R Standards:
    • Sort, Set in order, Shine, Standardize, Sustain
    • Right Location, Right Quantity, Right Container
  • Perform additional duties as assigned

Qualifications:

  • Bachelor's degree in Engineering, Business Administration, or a related field is required; an MBA or MS is preferred, or equivalent relevant experience

Experience:

  • 7+ years in continuous improvement or manufacturing within a highly automated or automotive engineering context
  • Experience with large-scale production lines, PFMEAs, and process controls
  • Proficiency in Time Studies, Line Balancing, Lean Manufacturing, and Bottleneck Analysis

Skills:

  • Able to work independently as well as collaboratively
  • Proven expertise in effective communication and coaching methods
  • Ability to foresee and adapt to environmental changes
  • Results-driven with a strong sense of perseverance
  • Critical thinking and problem-solving capabilities
  • Project and process management proficiency
  • Strong attention to detail
  • Technically adept and committed to continuous improvement
  • Knowledge related to battery production
  • Understanding of equipment operation and manual processes
  • Proficient in MS Office Suite


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