Materials and Processes Engineer

5 days ago

Huntsville, Alabama, United States Blue Origin Full time
Job Title: Materials and Processes Engineer

At Blue Origin, we're pushing the boundaries of space exploration and development. As a Materials and Processes Engineer, you'll play a critical role in ensuring the success of our space vehicles and systems.

Responsibilities:
  • Develop and implement materials and processes for aerospace applications, including additive manufacturing, forging, casting, forming, extrusion, plating, coating, welding, and brazing.
  • Collaborate with design engineers to ensure part designs are compatible with materials and processes.
  • Lead and coordinate internal and external efforts for additive manufacturing, including material specifications, process specifications, supplier qualifications, part qualifications, mechanical testing, and customer-facing updates.
  • Support the development of internal engineering and quality processes to standardize and accelerate material evaluation, implementation, and qualification.
Requirements:
  • Bachelor's degree in Aerospace, Material Science, Mechanical, or Manufacturing Engineering, or a related field.
  • 5+ years of demonstrated AM M&P Engineering experience on a production flight or space program.
  • Experience with AM aluminum and/or titanium for aerospace applications.
  • Demonstrated experience developing and executing part qualification test plans for AM components.
  • Familiarity with standard methods for testing mechanical properties of aerospace-grade materials, particularly AM materials.
  • Knowledge of industry standards for material data analysis (e.g. MMPDS, MAPTIS, CMH-17).
  • Experience organizing and managing materials and process-related data in a company-accessible database.
Preferred Qualifications:
  • M.S. in Aerospace, Material Science, Mechanical, Manufacturing, or Chemical Engineering, or a related field.
  • Experience running ambient, elevated temperature, and cryogenic thermomechanical testing.
  • Experience planning and executing material allowable or qualification program.
  • Demonstrated experience developing new aerospace processes and refining existing ones.
  • In-depth knowledge of aerospace-grade materials characterization techniques (e.g. SEM, EDS, metallography, ultrasound, micrography, and mechanical testing).

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