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Senior Manufacturing Support Engineer

2 months ago

Seattle, Washington, United States Blue Origin Full time

At Blue Origin, we aspire to create a future where countless individuals can thrive in space, contributing to the welfare of our planet. Our mission is to engineer reusable, secure, and cost-effective space vehicles and systems, all while fostering a culture rooted in safety, teamwork, and inclusivity. Become a part of our varied team of innovators as we continue to write new stories in the realm of space exploration.

Our production support engineering team serves as the vital link between manufacturing and design. This team collaborates across engineering programs throughout the product lifecycle, focusing on manufacturability assessments, non-conformance analysis, key characteristics evaluation, and engineering change support for the production process.

Key Responsibilities:

  • Assist the manufacturing team on the assembly and installation floor, ensuring adherence to engineering specifications, resolving discrepancies, and conducting component acceptance testing.
  • Act as a hands-on engineer and liaison among design, testing, operations, and manufacturing stakeholders.
  • Investigate discrepancies to determine root causes and take charge of implementing preventive and corrective measures.
  • Provide feedback on design to enhance manufacturability and support design definition.
  • Recommend improvements to enhance quality, streamline operations, and reduce costs.
  • Support the product through design and operational reviews by evaluating and contributing to the development of necessary documentation.
  • Offer insights to design teams to lower product costs while ensuring manufacturing considerations are integrated.
  • Deliver design support for testing and manufacturing challenges.
  • Collaborate with manufacturing and materials & processes teams to create technical process specifications that facilitate the build process.
  • Assist manufacturing engineers with demonstrators and process capability assessments.
  • Guide vendor selection and provide support during product manufacturing to maintain production quality and compliance.
  • Address technical vendor issues as requested by supply chain and reliability engineering teams.
  • Support make/buy decisions as needed.

Structural Responsibilities:

  • Provide expertise in designing for the manufacturing capabilities within the industry and at Blue Origin.
  • Oversee the repair and rework of a wide range of aerospace structures, including welded aluminum and composite materials.

Fluids Systems Responsibilities:

  • Offer technical expertise on the vehicle's pneumatics and cryogenic propellant subsystems, along with associated ground support equipment.

Mechanical/Actuated or Fluids Systems Responsibilities:

  • Provide specialized knowledge on either the pneumatics/cryogenic propellant or hydraulics/mechanical subsystems of the vehicle and related ground support equipment.

Avionics Responsibilities:

  • Diagnose and resolve issues related to avionics hardware, software, or firmware.

General Qualifications:

  • 5+ years of professional engineering experience.
  • A minimum of a B.S. degree in mechanical, electrical, or aerospace engineering, or equivalent experience.
  • Experience in Design for Manufacture and Assembly (DfMA) and its application in design.
  • Proven experience in transitioning products from design development to manufacturing and production.
  • A desire to engage hands-on, both independently and collaboratively, throughout the product lifecycle.
  • Strong organizational and project management skills to prioritize multiple concurrent tasks.
  • Proficient digital literacy with the ability to quickly learn and utilize various software tools as necessary.
  • A successful history of working within cross-disciplinary teams.
  • Exceptional interpersonal skills that promote positive professional relationships.
  • A passion for space exploration and flight.
  • Must be a U.S. citizen or national, U.S. permanent resident, or lawfully admitted into the U.S. as a refugee or granted asylum.

Structural Qualifications:

  • Experience in a structural liaison role, ideally including analysis of metallic and/or composite structures.
  • Working knowledge of aerospace hardware, including fasteners, adhesives, and coatings.

Mechanical/Actuated or Fluids Systems Qualifications:

  • Experience with the operation, diagnosis, and repair of hydraulic or fluid systems and hardware.
  • Familiarity with hydraulic or fluid systems and components such as valves, filters, regulators, pressure transducers, fittings, pumps, actuators, and sensors.
  • Understanding of the principles and hazards associated with the safe operation of high-pressure systems.

Avionics Qualifications:

  • Experience with the operation, diagnosis, and repair of avionics systems and hardware.
  • Familiarity with cable/harnessing, circuit board fabrication, assembly, and repair, or avionics box builds.
  • Knowledge of IPC and other industry electronics avionics design standards.
  • Understanding of the principles and hazards associated with the safe operation of high-voltage systems.

Desired Qualifications:

  • Experience in transitioning products from design development to manufacturing and production.
  • Familiarity with Fault Tree Analysis (FTA) and Failure Mode, Effect and Criticality Analysis (FMECA).
  • Experience with risk assessment, management, and mitigation.
  • Knowledge of applicable industry standards.
  • Experience in aircraft, spacecraft, or launch vehicle environments.

At Blue Origin, we are committed to building a diverse and inclusive workplace. If you are enthusiastic about this role but do not meet every single desired qualification, we encourage you to apply. You may be the ideal candidate for this or other opportunities.

Compensation: The compensation range for this role varies based on location and experience.

Benefits: Our benefits package includes medical, dental, vision, life insurance, paid parental leave, short and long-term disability, a 401(k) plan with company matching, and an Education Support Program. Paid Time Off includes up to four weeks per year and up to 14 company-paid holidays.

Equal Employment Opportunity: Blue Origin is proud to be an Equal Opportunity/Affirmative Action Employer, dedicated to attracting and retaining a diverse workforce. We hire and promote individuals based on qualifications, performance, and abilities, fostering a workplace that values trust, equality, and teamwork.