Process Engineer

1 week ago


Fremont, California, United States Tesla Full time
Job Summary

We are seeking a highly skilled Process Engineer to join our team at Tesla. As a Process Engineer, you will be responsible for implementing, developing, and optimizing production methodologies in our manufacturing operations.

Key Responsibilities
  • Optimize product flow through the factory by implementing process improvements, including tool and fixture selection, line layouts, and ergonomic studies.
  • Interface with design, test, and quality engineering teams to solve problems, improve manufacturability, and implement continual improvement.
  • Develop and sustain products with cost reduction and yield improvements.
  • Work with quality to compile and evaluate data to determine appropriate limits and variables for process or material specifications.
  • Standardize manufacturing process requirements for seat assembly.
  • Take a leadership role in the Design for Manufacturing (DFM) team to ensure early manufacturing consideration in the design cycle.
  • Develop key KPIs, such as Quality, Safety, Rate, Downtime, and Manpower requirement; set targets and drive projects to meet those targets from the product conception phase to the production launch.
  • Drive a culture of continuous improvement by characterizing and optimizing existing processes, reducing waste by utilizing lean manufacturing tools and concepts.
  • Work cross-functionally with Manufacturing Eng., Design Eng., Quality Eng., and other teams to define, qualify, and track new processes and all associated work instructions, equipment, tools, materials, and training.
  • Champion PFMEAs and Control Plans.
  • Ensure processes provide a high level of safety and ergonomic compliance.
  • Develop specifications to assist in process improvement, including assembly equipment, storage equipment, and standard and specialized line display equipment.
  • Understand process capabilities through critical data analysis and in-depth understanding of the product.
Requirements
  • Degree in Industrial, Mechanical, Electric, or Computer Engineering, or equivalent experience.
  • Seat assembly experience is a plus.
  • 3+ years of previous high-volume manufacturing or vehicle assembly experience.
  • Hands-on skills with hardware, tools, instruments, general electromechanical systems.
  • Understanding of pre-determined motion of time studies.
  • Demonstrated track record of Overall Equipment Effectiveness improvement activities, Lean Manufacturing Principles application, and Start of Production projects.
  • Good understanding of Statistical Process Control, Factory Database Systems, Root-Cause Analysis, Data Analytics, Scripting, Database Query Development, Product Flow Optimizations, Buffer Modeling, and Simulations.
  • Exceptional capacity to manage and document progress of simultaneous projects and programs.
Benefits

As a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

  • Aetna PPO and HSA plans with $0 payroll deduction.
  • Family-building, fertility, adoption, and surrogacy benefits.
  • Dental (including orthodontic coverage) and vision plans with options at $0 paycheck contribution.
  • Company Paid HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA.
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA).
  • LGBTQ+ care concierge services.
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits.
  • Company paid Basic Life, AD&D, short-term and long-term disability insurance.
  • Employee Assistance Program.
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays.
  • Back-up childcare and parenting support resources.
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance.
  • Weight Loss and Tobacco Cessation Programs.
  • Tesla Babies program.
  • Commuter benefits.
  • Employee discounts and perks program.
Expected Compensation

$76,000 - $240,000/annual salary, depending on level + cash and stock awards + benefits.


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