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Process Optimization Engineer
2 months ago
We are seeking an experienced Process Optimization Engineer to join our team at Tek Support. As a key member of our manufacturing team, you will be responsible for developing and maintaining robust injection molding processes to ensure consistent quality and efficiency.
Key Responsibilities- Process Development: Develop and optimize injection molding processes using scientific molding techniques to ensure consistent quality and efficiency.
- Process Improvement: Propose and implement modifications to molds, equipment, and processes to increase productivity and maximize efficiency.
- Troubleshooting: Troubleshoot and resolve issues related to molding, secondary operations, and materials in collaboration with internal and external resources.
- Validation and Compliance: Create and execute validation protocols (IQ/OQ/PQ) under FDA and ISO regulations, ensuring compliance and keeping customers updated throughout the process.
- Design of Experiments: Design and perform Design of Experiments (DOEs) to optimize molding process performance.
- Process Monitoring: Utilize instrumented monitoring tools (e.g., RJG eDart-CoPilot) to enhance process performance and maintain consistency.
- Standard Operating Procedures: Develop and maintain standard operating procedures and work instructions to standardize production processes; provide training to process technicians and production personnel.
- Cost Reduction and Process Improvement: Identify, propose, and implement cost reduction projects and process improvements for molding operations.
- Technical Assistance: Provide technical assistance and support to process technicians, utilizing systematic troubleshooting and root cause analysis methods to address and resolve day-to-day production issues.
- Bill of Materials and Routings: Oversee the creation and maintenance of Bill of Materials (BOMs) and routings through Engineering Change Orders (ECO) and Corrective Action Requests (CAR).
- Qualification Activities: Manage and support qualification activities for secondary operations, ensuring compliance with regulatory standards.
- Bachelor's degree in Engineering (Industrial, Manufacturing, Electro-Mechanical, or equivalent).
- 5+ years of hands-on experience in molding process engineering.
- Deep expertise in scientific molding techniques and a variety of engineering resins.
- Experience working in FDA and ISO-regulated environments, particularly within the medical device industry.
- Proficient in CAD software (SolidWorks, AutoCAD, Mold Flow) and data analysis tools (Minitab).
- Familiarity with MRP systems such as IQMS or similar.
- RJG Master Molder certification (preferred but not required).
