Reliability Engineer

2 weeks ago

Fremont, California, United States Tesla Full time
Reliability Engineer - Chassis Systems

We are seeking a highly skilled Reliability Engineer to join our team at Tesla. As a key member of our vehicle system reliability team, you will play a critical role in designing reliability into our chassis systems for our Tesla Semi.

Key Responsibilities:
  • Apply solid knowledge of reliability methods and electro-mechanical chassis, suspension, and steering systems to design accelerated test plans for design validation, burn-in testing, environmental stress screening (ESS), ongoing reliability testing (ORT), and demonstration of reliability growth
  • Analyze field usage and environmental conditions to optimize requirement setting and test methods
  • Facilitate and lead design FMEA sessions to assess product risks, determine validation test plans and drive reliable design choices
  • Work with manufacturing quality, service engineering, supplier quality and design teams to identify root causes and drive resolution for failures originating in testing and in the field
  • Generate process validation test plans to implement at suppliers, and drive root cause corrective action with suppliers to resolve production process issues
  • Provide reliability design guidelines and apply reliability lessons learned to enable continuous improvement
Requirements:
  • Degree in Mechanical Engineering or equivalent experience
  • 2+ years of experience working on electro-mechanical systems (including relevant internship or academic lab work experience)
  • In-depth understanding of chassis systems and high-level understanding of other vehicle systems like body, exteriors, and closures
  • Experience with burn-in testing, Environmental Stress Screening (ESS), Ongoing Reliability Testing (ORT)
  • Understanding of Highly Accelerated testing methods and governing equations for different types of acceleration models
  • Experience with developing reliability guidelines and inventing novel ways of reliability testing
  • Working knowledge of reliability statistics including Weibull analysis, and experience with statistical software such as JMP, Minitab, etc.
  • Working knowledge of failure analysis techniques such as optical microscopy, SEM, CSAM, X-ray, cross-sectioning and EDX
  • Self-driven and focused individual with a proven ability to manage parallel tasks effectively, with a desire to work in a fast-paced environment
  • Proven ability to remain engaged, proactive, and positive in tough circumstances
Benefits:
  • Competitive pay
  • Aetna PPO and HSA plans
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • LGBTQ+ care concierge services
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D, short-term and long-term disability insurance
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program

Expected Compensation: $84,000 - $276,000/annual salary, depending on level + cash and stock awards + benefits

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