Reliability Engineer for Chassis Systems
3 days ago
We are seeking a highly skilled Reliability Engineer to join our team at Tesla. As a Reliability Engineer for Chassis Systems, you will play a key role in designing and developing reliable electro-mechanical systems for our Tesla Semi.
Key Responsibilities:- Apply solid knowledge of reliability methods and electro-mechanical chassis, suspension, and steering systems to design accelerated test plans for design validation, burn-in testing, environmental stress screening (ESS), ongoing reliability testing (ORT), and demonstration of reliability growth
- Analyze field usage and environmental conditions to optimize requirement setting and test methods
- Facilitate and lead design FMEA sessions to assess product risks, determine validation test plans and drive reliable design choices
- Work with manufacturing quality, service engineering, supplier quality and design teams to identify root causes and drive resolution for failures originating in testing and in the field
- Generate process validation test plans to implement at suppliers, and drive root cause corrective action with suppliers to resolve production process issues
- Provide reliability design guidelines and apply reliability lessons learned to enable continuous improvement
- Degree in Mechanical Engineering or equivalent experience
- 2+ years of experience working on electro-mechanical systems (including relevant internship or academic lab work experience)
- In-depth understanding of chassis systems and high-level understanding of other vehicle systems like body, exteriors, and closures
- Experience with burn-in testing, Environmental Stress Screening (ESS), Ongoing Reliability Testing (ORT)
- Understanding of Highly Accelerated testing methods and governing equations for different types of acceleration models
- Experience with developing reliability guidelines and inventing novel ways of reliability testing
- Working knowledge of reliability statistics including Weibull analysis, and experience with statistical software such as JMP, Minitab, etc.
- Working knowledge of failure analysis techniques such as optical microscopy, SEM, CSAM, X-ray, cross-sectioning and EDX
- Self-driven and focused individual with a proven ability to manage parallel tasks effectively, with a desire to work in a fast-paced environment
- Proven ability to remain engaged, proactive, and positive in tough circumstances
- Competitive pay
- Aetna PPO and HSA plans
- Family-building, fertility, adoption and surrogacy benefits
- Dental (including orthodontic coverage) and vision plans
- Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
- Healthcare and Dependent Care Flexible Spending Accounts (FSA)
- LGBTQ+ care concierge services
- 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
- Company paid Basic Life, AD&D, short-term and long-term disability insurance
- Employee Assistance Program
- Sick and Vacation time (Flex time for salary positions), and Paid Holidays
- Back-up childcare and parenting support resources
- Critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
- Weight Loss and Tobacco Cessation Programs
- Tesla Babies program
- Commuter benefits
- Employee discounts and perks program
Expected Compensation: $84,000 - $276,000/annual salary, depending on level + cash and stock awards + benefits
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