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Senior Automation Controls Specialist

2 months ago

Warren, Michigan, United States The Productivity Team Full time

We are seeking a Senior Automation Controls Specialist to join our dynamic engineering team at The Productivity Team. This role involves collaborating with our esteemed global manufacturing partners to enhance their operational capabilities. The ideal candidate will possess extensive experience with Allen Bradley systems and hold a four-year degree in a relevant engineering discipline.

About Us:

At The Productivity Team, we pride ourselves on being a frontrunner in delivering innovative powertrain solutions, focusing on cutting-edge mechanical and electronic technologies. Our commitment to agility, responsiveness, and entrepreneurial spirit enables us to provide exceptional products and services to our clients. With state-of-the-art engineering and production facilities, we strive to exceed industry benchmarks.

Our Offerings Include:

  • Reporting to the Maintenance Supervisor
  • Engine Oil Pumps (Electric, Fixed & Variable)
  • Transmission Oil Pumps (Electric, Fixed & Variable)
  • Vacuum Pumps (Electric and Mechanical)
  • Water Pumps (Electric and Mechanical)
  • Tandem Pumps (Featuring Patented Shaft Technology)
  • Electric Solutions (Driveline, Stop/Start)
  • Pump/Shaft Modules
  • Front Cover Module
  • Pump Solenoid/VB Modules
  • Camshafts
Position Overview:

The Senior Automation Controls Specialist will act as a key player in the design, development, and implementation of control systems for assembly equipment. This role will lead initiatives aimed at fulfilling production demands for both new and existing projects.

Key Responsibilities:
  • Design and develop electrical schematics, including controls, safety, power circuits, and pneumatic systems, ensuring compliance with both internal and client specifications. Collaborate closely with Mechanical Engineers to ensure seamless integration of electrical and mechanical designs.
  • Conduct diagnostics and design for equipment using PLC and HMI, leveraging a comprehensive understanding of technical principles to guarantee safety and reliability.
  • Provide expert guidance in identifying, analyzing, and resolving technical challenges.
  • Assist in the creation and evaluation of FMEAs and Control Plans.
  • Continuously assess products and processes to uncover opportunities for cost efficiency and performance enhancement.
  • Test, troubleshoot, and debug automation systems, adhering to established testing protocols.
  • Develop and refine operational and troubleshooting manuals for automation systems.
  • Support the engineering team by contributing to cost assessments and electrical concepts for new applications.
  • Ensure projects adhere to budgetary constraints and timelines.
  • Coordinate validations, including Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ).
  • Investigate and implement innovative methods and processes to optimize plant operations.
  • Establish and standardize work instructions and processes.
  • Troubleshoot recurring production issues effectively.
  • Provide technical support across various departments, including manufacturing, engineering, quality, and management.
  • Engage in special projects as necessary.
  • Comply with all safety regulations and standards.
Leadership Expectations:

As a leader, you will be expected to:

Strategically Position the Business: Understand client-specific needs and define the necessary resources to deliver high-quality service, enhancing customer satisfaction and driving revenue growth.

Deliver Results: Be accountable for achieving financial performance metrics related to revenue and costs, aligning with organizational objectives.

Lead Effectively: Facilitate effective communication with clients, proactively addressing issues through collaboration with various stakeholders.

Develop Talent: Foster a diverse talent pipeline by identifying and nurturing future leaders within the organization.

Qualifications:
  • Bachelor's Degree in Engineering (Manufacturing, Electrical, or Mechanical) is preferred.
  • A minimum of 4+ years of relevant experience in a high-volume manufacturing environment is required.
  • Proficiency in Allen-Bradley PLC systems is essential.
  • Experience with ignition and other middleware is advantageous.
  • Familiarity with LabView and SQL data management is preferred.
  • Strong ability to interpret complex instructions and technical documentation.
  • Solid understanding of Process Flow, Control Plans, PFMEA, and Machine Controls.
  • Demonstrated knowledge of engineering principles and theories.
  • Strong knowledge of ISO 14001/TS standards.
  • Ability to follow detailed instructions accurately.
  • Proficient in problem-solving techniques to address complex challenges.
  • Excellent communication and interpersonal skills.
  • Familiarity with Microsoft Office, AutoCAD, or similar drafting software.
  • Comprehensive electrical and mechanical knowledge.