Boiler and Ammonia Systems Technician

2 days ago

Mount Crawford, Virginia, United States Danone North America Full time
About the Job

This is a challenging and rewarding role that requires a self-driven and motivated individual to work independently and as part of a team to maintain, develop, and create dependable equipment throughout our facility. The successful candidate will have a passion for safety and be able to foster effective working relationships built upon trust and respect within all levels of the organization.

Key Responsibilities
  • Perform predictive maintenance techniques on equipment to enhance uptime conditions.
  • Train operators on maintenance techniques when called to troubleshoot or repair equipment.
  • Complete preventative maintenance and other reliability tasks, assist in diagnostics, repairs, and rebuilds of machines; partner with engineering or others on non-routine repairs and defect handling solutions.
  • Plant steam and boiler operation is required. A thorough understanding of boiler operation and maintenance, feed water treatment, combustion, and controls common to boiler operations.
  • Maintenance and operations of ammonia systems while maintaining PSM standards.
  • Electrical controls and electrical diagram proficiency is required.
  • Maintenance and operation of compressed air systems.
  • Utilize root cause analysis thought process to ensure sustainability of corrective actions and/or improvements to drive asset reliability.
  • Effectively complete PM's as scheduled to eliminate unplanned downtime.
  • Proficient and diligent in use of CMMS system to track maintenance action items.
  • Classify breakdowns and analyze gaps in the entire process of design, fabrication, and maintenance of equipment.
  • Utilize the continuous improvement mindset and tools to actively participate in identifying and correcting opportunities, improving processes including participation in the creation and documentation of Standard Operating Procedures and Work Instructions, the creation and maintenance of preventative maintenance standards, the writing of One Point Lessons, and participation in continuous improvement methodology events.
  • Follow QMS, Good Manufacturing Practices, and 5S methodology to maintain a clean, sanitary, and safe work area, maintaining audit-ready status at all times.
  • Adhere to all Pillar Standards and actively participate in Pillar activities (i.e., Quality, Focused Improvement, Safety, etc.) including but not limited to assessments, observations, inspections, and recommendations.
  • Communicate effectively with Forepersons, OPEX Leaders, Production Leaders, Reliability Leader, Engineering, and other colleagues.
  • Supports plant production needs and priorities to achieve plant goals.
  • Facilitate, attend, and participate in team meetings and programs.
  • Assist, train, and coach employees.
  • Comply with all regulations, policies, and procedures.
About You

This section identifies the minimum job specifications required to perform the job.

Education and Experience:

  • High School diploma or equivalent.
  • 2-3 years manufacturing experience.
  • Certification to operate lifts and other required equipment.
  • Successfully completed boiler 1 training.
  • Successfully complete and maintain, at a minimum, a RETA CARO certification.

Knowledge, Skills, and Abilities:

  • Ability to motivate others to meet demands established by the schedule.
  • In-depth understanding of and commitment to established values and strategy.
  • Basic understanding of computers.
  • Good oral and written communication skills.
  • Basic math skills.
  • Ability to resolve conflicts effectively.
  • Ability to perform root cause analysis.
  • Able to work from 5pm to 5am.
  • Able to work overtime when required.

Materials and Equipment Directly Used:

  • Various predictive maintenance equipment, shop equipment, and tools, hand tools, etc.
  • Office machinery including: computers, printers, fax machines, copiers, telephones, etc.
  • Software including: Microsoft Office and CMMS.
  • Industrial power equipment (Forklift, scissor, pallet jack, etc.).

Working Conditions:

Physical Demands:

While performing the duties of this job, the employee is frequently required to stand; walk; sit; use hands to finger, handle, or feel objects, tools, or controls; reach with hands and arms; climb stairs, balance; stoop, kneel, or crouch; talk, and hear. The employee will lift and/or move up to 100 pounds. Specific vision abilities required by the job include close vision, distance vision, color vision, peripheral vision, depth perception, and the ability to adjust focus.

Work Environment:

Work is performed throughout the facility. Potential hazards include proximity of moving machinery, chemical exposure, noise, or heavy lifting. The position may require an individual to stand, stoop, move equipment; bend, reach, or lift for prolonged periods of time. PPE includes safety glasses, hearing protection, and required footwear.

Danone North America is proud to be an Equal Opportunity Employer. It is our policy to give equal employment opportunities to all qualified persons without regard to race, color, creed, religion, gender, genetic testing information, sexual orientation, gender identity and expression, marital status, national origin, ancestry, age, disability, military service, status as a disabled veteran or Vietnam-era veteran, disability, or any other consideration made unlawful by state, federal, or local law.

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