Manufacturing Process Engineer

2 weeks ago

Romeoville, Illinois, United States SATO America, LLC Full time
Job Title: Manufacturing Engineer

SATO America, LLC is seeking a detail-oriented and service-focused Manufacturing Engineer to join our team.

Job Summary:

The Manufacturing Engineer will be responsible for developing and optimizing continuous production and manufacturing processes to achieve output, quality, and cost goals. This includes collecting production data, analyzing and documenting processes, identifying bottlenecks, and devising solutions to resolve them.

Key Responsibilities:
  • Develop best practices, routines, and innovative solutions to improve production rates and quality of output
  • Work closely with the production team and quality to analyze and plan workflow, equipment placement, and space requirements to improve manufacturing efficiency
  • Design, run, test, and upgrade manufacturing and quality processes
  • Develop SIPOC/QA Turtle Diagrams, documentation of generic Flexo Control Plan, and generic Flexo FMEA
  • Responsible for new process development, improvement, and existing and new products
  • Manage cost and time constraints and perform risk assessments
  • Develop work instructions for Production using Standard work format; provide process documentation and operating instructions to production employees and be responsible for training operators on work instructions
  • Support the operation to specify, install, and startup new equipment, including qualification
  • Provide process engineering support for safety
  • Evaluate quality control processes and make recommendations for improvements in quality control
  • Analyze production processes, schedules, methods, and other data and provide management with reports containing the data and statistics to enable management to better understand future requirements needed for the manufacturing process
  • Ensure that the company's manufacturing processes are in compliance with all government laws and regulations
  • Research, review, and collect available technical information as a basis for documentation and write and maintain end-user documentation and instructional content
  • Coordinate equipment maintenance, repair services procedures, and ensure that manufacturer's procedures and instructions are followed to keep production equipment operational
  • Create and track variable data assignment and programming for customers as needed
  • Create engineering standards by working with an Industrial engineer as new equipment is implemented (OQ)
  • This position will support DAB as well
  • Communicate findings and proposals to upper management
  • Other duties as assigned
Requirements:

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Education and/or Experience: Bachelor's degree (B.A.) in business or related field and 5 years' experience or 5+ years related experience as a process engineer in flexographic printing, or equivalent combination of education, training, and experience.

Other Skills and Abilities: Must be computer proficient in databases and spreadsheet software. Must have strong verbal and written communication skills, interaction, and organizational skills with a strong understanding of equipment capabilities. Excellent organizational and innovative problem-solving skills. Ability to handle and prioritize a heavy workload to support and interface with a large group of staff members. Attention to details and typing skills with a high level of accuracy.

Critical Competencies:

  • Demonstrated ability to effectively facilitate projects and training
  • Demonstrated ability to translate a vision into the development and execution of a strategy
  • Strong oral, written, and presentation skills at all levels of an organization
  • Ability to organize and manage multiple concurrent projects and priorities
  • Action-oriented, self-starter who can delegate and be hands-on as situations deem appropriate
Work Environment:

The physical demands for this position would require a normal range of mobility necessary to physically enter and move in a manufacturing environment and interface with all functions within the facility. The employee is frequently required to talk and listen.

SATO America, LLC offers a highly competitive salary in addition to an outstanding, market-leading benefits program. SATO's total compensation package extends well beyond your paycheck as it's designed to support and enrich your personal and professional life.

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