Senior Refinery Process Engineer

2 days ago


Houston, Texas, United States Delek US Holdings Full time
Job Summary

Delek US Holdings is seeking a highly experienced Refinery Fluid Catalytic Cracking Process Subject Matter Expert to join our team. As a key member of our refinery operations team, you will be responsible for ensuring safe, environmentally friendly, reliable, and optimal refinery operation.

Key Responsibilities:

  • Develop and maintain process unit health indicators and provide oversight for younger engineers as they analyze, interpret, and disseminate performance indicators and unit operations data for assigned units.
  • Identify short- and long-term process changes to improve unit(s) profitability and optimize efficiency.
  • Exhibit strong engineering judgment in equipment design and process development to compromise between process requirements, economics, operator effectiveness, and environment/safety objectives.
  • Present all general sections and some unit-specific sections of operator process training classes, approve process portions in Management of Change (MOC) development, and perform process engineering duties in a process hazard analysis (PHA) on complex units.

Requirements:

  • 4-year / Bachelor's Degree (Required)
  • 25 (twenty-five) or more years process engineering experience or equivalent ability in refining industry (Required)

Preferred Qualifications:

  • Expertise in the design, operation, and optimization of Fluid Catalytic Cracking (FCC) units.
  • Proficiency in process modeling software (Hysys, Pro/II, or similar)
  • In-depth understanding of catalyst selection, management, and performance optimization
  • Familiarity with hydrocarbon cracking, reaction mechanisms, and product yield maximization
  • Experience with associated unit operations, such as fractionation, regeneration, and gas recovery systems
  • Hands-on experience operating FCC units, including start-up, shut-down, and steady-state operations
  • Proven ability to optimize FCC unit performance to maximize output, product quality, and energy efficiency
  • Experience in planning and executing turnarounds, inspections, and maintenance of FCC units
  • Strong ability to troubleshoot process upsets, mechanical issues, and catalyst performance problems
  • Knowledge of safety regulations and regulatory compliance
  • Experience participating in or leading Hazard and Operability (HAZOP) and layers of protection analysis (LOPA) for FCC units
  • Expertise in analyzing operational data to identify trends and make informed recommendations for improvements

What We Offer:

  • Fantastic benefits, including up to a 10% match on 401K and medical benefits that start on day one with a 30% premium rebate annually
  • Access to the Calm app for FREE, used for meditation, stress management, and better sleep
  • Performance management program with additional annual incentives for achieving goals
  • Pay for performance culture that motivates employees to improve Delek's year-over-year company, business unit, and individual results

How to Apply:

If you are a motivated and experienced process engineer looking for a new challenge, please submit your application to join our team at Delek US Holdings.



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