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Senior Verification and Validation Engineer

2 months ago

Andover, Massachusetts, United States Katalyst Healthcares and Life Sciences Full time
Job Title: Sr. V&V Engineer

Katalyst Healthcares and Life Sciences is seeking a highly skilled Sr. V&V Engineer to join our team. As a key member of our R&D, Systems, and V&V teams, you will play a critical role in ensuring that product requirements are relevant, testable, and measurable.

Responsibilities:
  • Collaborate with cross-functional teams to define and execute Design Verification plans and protocols, ensuring design input requirements are satisfied to all relevant Quality System and regulatory requirements.
  • Develop and lead testing activities, including test method and measurement system development and validation, fixture design, and testing optimization in support of Design Verification or Design Validation.
  • Author and execute Design Verification test reports to support regulatory submissions for new products, derivative products, or regulatory approvals to expanded geographical regions.
  • Lead the execution of IEC 60601 mechanical safety testing relevant to the product profile, working with external lab vendors to ensure appropriate product certifications.
  • Ensure Design Verification testing is performed with sample sizes that meet the requisite confidence level and reliability, proportional to the risk assessed for the relevant design inputs.
  • Implement DFSS rigor throughout the design selection and development process, leveraging and deploying empirical, statistical, and analytical tools to improve design decisions and reduce design iteration cycle times.
  • Synthesize, develop, update, and optimize designs that meet requirements by understanding design space with design options and tradeoffs, managing critical parameters, leveraging strong engineering fundamentals and tools, and integrating manufacturing principles early in the development.
  • Lead and support product development projects, including electrical and mechanical systems, with a focus on disposable electromechanical medical devices.
  • Develop and execute product reliability test plans for both durable and disposable medical devices, ensuring compliance with IEC 60601 for mechanical safety/essential performance.
  • Implement product changes through a structured, phase-gated product development process that complies with FDA regulations for Design Control.
  • Apply statistical techniques, including familiarity with Gage R&R, Reliability, analysis of variance (ANOVA), and design of experiment (DOE) methodologies.
  • Lead and collaborate with cross-functional teams to solve problems, provide detailed insight, and constructive criticism in complex situations, and foresee problems along with potential solutions.
  • Develop and maintain strong project management skills, with a focus on delivering high-quality products on time and within budget.
Requirements:
  • Bachelor's degree in mechanical engineering, electrical engineering, systems engineering, biomedical engineering, or a related field.
  • 10+ years of professional experience leading or supporting product development projects, including electrical and mechanical systems.
  • 5+ years of experience with leading or executing Design Verification of disposable electromechanical medical devices.
  • Practical experience with various elements of the New Product Development (NPD) process, including design lifecycle phases and product design qualification to make regulatory submissions (US -FDA or other geographic region agencies).
  • Experience with defining and executing testing regimens to demonstrate compliance with IEC 60601 for mechanical safety/essential performance.
  • Demonstrated experience with developing and executing product reliability test plans for both durable and disposable medical devices.
  • Experience with implementing product changes through a structured, phase-gated product development process that complies with FDA regulations for Design Control.
  • Proficiency with statistical techniques, including familiarity with Gage R&R, Reliability, analysis of variance (ANOVA), and design of experiment (DOE) methodologies.
  • Leadership and team building skills.
  • Working with regulatory standards.
  • Strong project management skills.
  • 10+ years of post-educational experience in Medical Device Design highly desired.
  • Experience as a lead in the development of medical disposable devices highly desired.
  • Experience with software or firmware development compliant with IEC 62304 highly desired.
  • Six Sigma certification training/experience.
  • Pharmaceutical Infusion pump development experience.
  • Expertise in common risk management techniques highly desired.
  • Established expertise in leading engineering analysis to predict behavior of proposed designs with analysis tools based on analytical or computational methods (e.g. Minitab, Matlab, etc.).
  • Demonstrated deep understanding of establishing project and product requirements.
  • Regulatory standards (21CFR 820, IEC 60601, ISO 14971, ISO 13485), and system level V&V planning and execution.
  • Knowledge of Design for Six Sigma (DFSS) methodology.
  • Excellent verbal and writing skills.
  • Highly collaborative both within the function and with other functions.
  • Advanced technical and managerial judgment; advanced problem-solving skills.
  • Self-initiator, results-driven, and action & detail-oriented.
  • Disciplined and well-organized.
  • Demonstrated learning agility of new subject matter.
  • Understanding and use of an innovation process utilizing elements of search, synthesis, and select.
  • Strong passion for the diabetes epidemic and motivation to simplify the management of diabetes.