Hardware Reliability Test Engineer

3 weeks ago


Morrisville, United States Sensus Full time

About the Role:

Sensus, a leading global water technology company, is seeking a skilled Hardware Test Engineer to join our team. As a Hardware Test Engineer, you will be responsible for developing and executing test plans to determine the reliability of components, products, and systems. This includes testing of transceiver-equipped water, gas, and electric meters, automatic meter infrastructure (AMI) smart points, in-home-displays, street-lighting controls, network communication cabinets, and more.

Key Responsibilities:

  • Work closely with Research and Development teams to determine/predict component and system life in defined indoor and outdoor operating environments to ensure product reliability and extended operating life of the product.
  • Develop test methods, systems, and fixtures for a diverse product portfolio.
  • Collaborate with cross-functional teams (e.g., Sales and Marketing) to understand customer usage and expectations and use the data to continuously improve test and analysis practices.
  • Testing of products to North American and international/global certification standards.
  • Use of Six Sigma techniques to define critical performance parameters, develop test strategies, and analysis of performance data to determine impacts on long-term product reliability.
  • Coordinate with external test-houses to conduct testing and analysis when necessary.
  • Participation in DFMEA of electrical and mechanical systems and board-level trouble-shooting.
  • Develop subassembly/system-level reliability test plans (including sample size, test duration time, test stress, and measurement methodology) and utilize test automation where applicable.
  • Analyze failure data and author defect tracking items and reliability test reports.
  • Determine acceleration factors for reliability testing of critical subassemblies and systems to use with HALT and ALT testing and Weibull life prediction tools.
  • Determine calculated MTBF/MTTF of critical subassemblies and systems and develop correlation with field return failure rates and drive product reliability improvement.
  • Utilization of statistical and reliability software tools (i.e., Minitab, Reliasoft or Relex) and MS Office tools; MS Project experience helpful.

Requirements:

  • BS Degree (Electrical or Mechanical Engineering) or equivalent (combination of Associates Degree / military training and relevant work experience).
  • 1-4 years of related test and verification work experience preferred.
  • Experience testing of electro-mechanical products helpful; international product testing a plus.
  • Expertise in hardware testing over various environmental stresses (e.g., temperature, humidity, vibration, voltage, current, drop/shock, salt fog, etc.) a plus.

About Sensus:

Sensus is a leading global water technology company committed to developing innovative technology solutions to the world's water challenges. Our products and services move, treat, analyze, monitor, and return water to the environment in public utility, industrial, residential, and commercial building services settings. We also provide a leading portfolio of smart metering, network technologies, and advanced infrastructure analytics solutions for water, electric, and gas utilities.

Join our team:

As a Hardware Test Engineer at Sensus, you will have the opportunity to work with a talented team of engineers and technicians to develop and execute test plans for determining the reliability of components, products, and systems. If you are a motivated and detail-oriented individual with a passion for hardware testing, we encourage you to apply for this exciting opportunity.



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