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Fixed Equipment Reliability Engineer
2 months ago
Position Overview:
The Mechanical Integrity Engineer plays a crucial role within the reliability team, dedicated to enhancing the performance and safety of fixed equipment at TPC Group. This position focuses on optimizing equipment reliability, ensuring adherence to mechanical integrity standards, and promoting a collaborative work environment.
Key Responsibilities:
- Deliver essential technical assistance to Maintenance, Operations, and Project teams.
- Support the fabrication, installation, and maintenance of mechanical systems, ensuring quality assurance and control, including after-hours support.
- Oversee the design and monitoring of both code-compliant and non-code repairs.
- Conduct corrosion assessments on production units and develop strategies to mitigate corrosion in critical areas.
- Translate corrosion findings into damage mechanisms and assist in formulating inspection strategies.
- Document and communicate the root causes of equipment failures to relevant stakeholders.
- Develop and implement asset maintenance strategies and plans.
- Offer recommendations for enhancing the reliability of fixed equipment assets.
- Utilize life cycle value analysis for repair versus replacement decisions.
- Close reliability gaps through the application of reliability-centered maintenance principles and initiatives.
- Enhance preventative maintenance and inspection tasks by identifying deficiencies and creating corrective action plans.
- Collaborate with inspection and fixed equipment engineers to create a multi-year reliability enhancement plan.
- Provide training to operational staff and maintenance personnel.
- Document the financial benefits derived from reliability improvement initiatives.
- Contribute to reliability improvement teams, fulfill assigned tasks, and conduct Failure Mode and Effects Analysis (FMEA) to boost operational availability.
- Review and develop program policies, standards, and procedures.
- Monitor Key Performance Indicators (KPIs) and metrics to proactively identify and resolve reliability challenges.
- Engage in the management of change processes.
- Maintain effective interactions with various departments to complete daily tasks.
- Exhibit a personal attitude and behavior that fosters a safe working environment.
Qualifications:
- Bachelor's degree in engineering (mandatory).
- Strong communication skills, both written and verbal.
- A minimum of 5 years of experience with fixed equipment in the petrochemical sector.
- Comprehensive knowledge of relevant codes and standards (e.g., ASME Section VIII, API 510 & 570, ANSI).
Preferred Skills:
- Familiarity with industry standards and regulatory considerations for mechanical integrity of fixed equipment.
- Understanding of reliability-centered maintenance methodologies.
- Knowledge of RAGAGEP engineering practices and principles.
- Proficiency in inspection technologies and non-destructive testing (NDT) processes.
- Basic knowledge of Maximo or similar computerized maintenance management systems (e.g., SAP).
