Process Engineer

3 days ago


La Porte, United States Emerge Full time
Casting Process Engineer Job Description

Emerge, a global talent solutions company, is seeking a skilled Casting Process Engineer to join our client's team in La Porte, IN. This is a hands-on role where you will play a vital part in monitoring and improving the vacuum investment casting process.

Key Responsibilities:
  • Support manufacturing in the processing of castings through all operations.
  • Maintain customer relationships through joint resolution of issues.
  • Review and improve specifications and work instructions for mold wrap, mold preheat, casting, and post-cast cooling processes.
  • Data analysis and research, including process performance, trends, and process improvements.
  • Provide training and accreditation for departmental casting technicians.
  • Offer guidance to manufacturing in the event of interrupted or incomplete processing of material.
  • Direct Maintenance and Instrumentation technicians on acceptable repair and calibration for process acceptance.
  • Conduct statistical analysis to ensure control of currently identified key input variables and determine future variables.
  • Ensure adherence to all process specifications Maintain and improve process records.
  • Serve as the quality designee for releasing equipment to production after prescribed testing.
Requirements:
  • A minimum of a four-year engineering degree is required, with preference given to Materials Science Engineering or Metallurgical Engineering.
  • A minimum of one year of experience in molten metal processing, with preference given to precision casting processes and superalloys.
  • Experience in synchronous manufacturing and Kaizens.
  • Familiarity with ISO, Nadcap, and other quality systems is preferred.
  • Familiarity with nickel-based super-alloy metallurgy is also preferred.
  • Experience with statistical data analysis and working knowledge of statistical tools such as Mini-Tab, SAS JMP, SAS EG, etc.
  • Six Sigma Experience and Lean Manufacturing experience are a plus.
  • This position is subject to the International Traffic in Arms Regulations (ITAR), which requires U.S. person status; ITAR defines U.S. person as a U.S. Citizen, U.S. Permanent Resident (i.e., "Green Card Holder"), Political Asylee, or Refugee. Must be legally authorized to work in the United States; verification of employment eligibility will be required at the time of hire; visa sponsorship, including F1 Visas, are NOT available for this position.

Emerge is a global talent solutions company working with clients all over the world. We deliver managed sales, marketing, and business operations solutions to our clients. These solutions are an extension of your existing operations. We are committed to your success, working quickly and efficiently to provide tangible, measurable results.


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