Senior Manager of Manufacturing Process Development

3 weeks ago


Weirton, United States Form Energy, Inc. Full time
Transform the Energy Landscape with Form Energy

Join our mission to deliver energy storage for a better world. As a Senior Manager of Manufacturing Process Development, you will play a crucial role in advancing battery assembly processes from prototype to high-volume production.

Key Responsibilities:
  • Develop and optimize manufacturing processes to improve product quality, maximize process capability, and reduce risk.
  • Lead a team of manufacturing and process development engineers to conceptualize, validate, and implement cutting-edge manufacturing techniques.
  • Partner with product design, R&D, quality, and supply chain teams to integrate DFM considerations, process control, and simplicity to enable high-volume and cost targets.
  • Define, develop, and implement metrology, quality control methods, statistical process control, and inspection methods to ensure process capability and reliability.
  • Conduct process capability studies and utilize statistical analysis tools to analyze process data and make data-driven decisions for process optimization.
Requirements:
  • 10+ years of manufacturing experience, ideally in automation and assembly environments.
  • Proven experience in building and leading a manufacturing engineering team.
  • Hands-on experience in high-volume manufacturing, particularly in battery manufacturing or a related industry.
  • Expertise in driving process and equipment maturity, process optimization, and cost reduction while maintaining or improving product quality.
  • Experience in championing DFM and effective transition of manufacturing systems to operations teams.
  • Experience with line design, installation, commissioning, and production ramp.
  • Experience in custom manufacturing equipment design and development in partnership with equipment suppliers and automation vendors.
  • Proven track record in statistical analysis and quality management systems for process improvement.
What We Offer:
  • Competitive salaries and stock options.
  • A holistic benefits package, including 100% medical, dental, and vision premiums for full-time employees and 80% for dependents.
  • At least 12 weeks of paid leave for new parents and generous vacation policies.
  • A diverse and inclusive work environment.


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