Senior Mechanical Design Engineer

3 weeks ago


Lombard, Illinois, United States FPC of Decatur Full time

Are you a skilled mechanical engineer with a passion for innovation and product development? Do you have experience in tool engineering, precision stamping, lamination, rolling and slitting, extrusion, reel to reel processing, process automation, and high-speed assembly?

About the Role

We are seeking a dynamic and innovative Senior Mechanical Design Engineer to lead the development of new engineered products and associated manufacturing processes at FPC of Decatur. As a key member of our team, you will be responsible for designing, developing, and implementing new technologies and processes to produce high-quality preforms.

Key Responsibilities
  1. Develop solder and Argomax preforms and the processes to manufacture them, working closely with cross-functional teams including Manufacturing, Engineering, R&D, and Marketing.
  2. Lead efforts in the development of innovative technologies and processes to produce new products/preforms, leveraging your expertise in tool engineering, precision stamping, lamination, rolling and slitting, extrusion, reel to reel processing, process automation, and high-speed assembly.
  3. Coordinate new product development from concept to packaging, ensuring seamless execution and timely delivery.
  4. Manage projects to improve or develop processes to make preforms from different alloys, shapes, coatings, and processes, driving continuous improvement and efficiency.
  5. Work with various processes such as Argomax coating, Edgegate flux coating, extrusion, rolling, slitting, stamping, de-burring, packaging, laser cutting, powder forming, and sintering, managing all tool room activities and automation of new developed processes.
  6. Develop and/or select equipment for processing and packaging preforms, including pick and place systems, spooling and winding.
  7. Conduct feasibility studies on new proposed products or processes, evaluating technical viability and potential return on investment.
  8. Set-up, support, and implementation of preform pilot projects, responsible for analyzing data and drawing up conditions to be imposed on the process and product improvement activities.
Requirements
  • Bachelor's degree from a four-year college or university in an engineering or technical field.
  • A minimum of 5+ years of experience in tool engineering, precision stamping, lamination, rolling and slitting, extrusion, reel to reel processing, process automation, and high-speed assembly.
  • Design experience with various materials of construction.
  • Proficiency in basic 2D & 3D design using AutoCad, Solid works, and/or Fusion 360.
  • Excellent communication skills, with the ability to work effectively with cross-functional teams.
  • Possess good writing skills, comfortable running tool shop equipment, and must be computer literate with proficiency in Excel, Word, PowerPoint, and AutoCad.
  • Ability to maintain confidentiality, handle confidential information according to non-disclosure guidelines, and adhere to Company policies/procedures, safety rules, and governmental regulations.
What We Offer

FPC of Decatur offers a competitive salary range of $90K-$100K per year, based on qualifications and experience. In addition to a comprehensive benefits package, we offer opportunities for professional growth and development in a dynamic and innovative environment.



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