Manufacturing Controls Engineer

3 days ago


Marion, North Carolina, United States Pyramid Consulting, Inc Full time
Job Title: Controls /Manufacturing Engineer (Exp with Allen-Bradley)

We are seeking a talented Controls /Manufacturing Engineer with experience in Allen-Bradley to join our team. This is a contract opportunity with long-term potential and is located in Marion, NC (Onsite).

Job Description:

Key Responsibilities:

  • Develops or participates in the development of solutions to problems specific to assigned project.
  • Participates in continuous improvement projects.
  • Works with manufacturing and other functional groups on manufacturing regulatory compliance issues.
  • Writes and/or executes, and reports on validation activities.
  • Designs and performs routine testing, project experiments, analysis of data and reports results.
  • Performs engineering studies on new equipment to determine proper settings, control points, etc. including data gathering during start up and test batches.
  • Initiates new or revisions of protocols/operating instructions specific to the project.
  • Performs Client/CAPA investigations and tasks.
  • Manage and execute change control activities related to equipment.
  • Performs work assignments within production department that include training and technical support.
  • Assists service department as an SME and leads equipment and/or process troubleshooting efforts as needed.
  • Interprets, executes, and recommends modifications to operating policies where appropriate.
  • Establish and control Client operating budgets for projects.
  • Assist in the design, installation and start-up of new equipment and systems as required.
  • Perform technical trouble shooting and implement problem resolution for existing and new equipment/systems.
  • Coordinate with cross-functional teams (internal and external) on projects relating to existing and new product lines.
  • Provide leadership, direction, and expertise for complex projects.
  • Provide leadership and drive innovation within the plant.
  • Performs other duties as assigned.
Requirements and Technology Experience:

Key Skills: Controls Engineer, Allen-Bradley, PLC, Rockwell automation, Manufacturing.

Technical Software Skills Preferred:

  • PLC: Allen-Bradley Control Logix, AB500, Safety PLCs.
  • HMI: Allen-Bradley.
  • Communication: Understanding of TCP/IP networks, RS-232 interfaces, Profibus communication, Fieldbus and HSSB.
  • Electrical: Hands on troubleshooting and diagnostic skills, understanding of Category 3 Safety Systems, E-Plan P8, AutoCAD, ability to read /draw schematics.
  • Familiarity with drives (such as servo and VFD) motion control, encoders, hydraulics, and pneumatics.
  • Robotics: Fanuc, Yaskawa.
  • Vision Systems: Cognex, Keyence.
  • Programming (Bonus): C#, C++, VB, SQL Server.

Education and Experience:

BS in Engineering required (Electrical, Mechanical or Mechatronics Engineering preferred)

7 – 10 years' experience in a similar role.

Experience in a regulated industry is a plus.

7 -10 years Rockwell PLC experience

Servo control systems (Rockwell, Yaskawa)

Ability to read and write electrical schematics.

Hands on mechanical skill set is a plus.

AutoCad drafting skills is a plus.



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