Process Control Specialist
1 month ago
Job Summary
The Process Control Specialist will provide process control and instrumentation support for HSH Bauxite, ensuring reliable equipment operation, improving capacity and efficiency through process control optimization. The incumbent will maintain the process control infrastructure, troubleshoot systems, and serve as the site ICS administrator. Additionally, they will coordinate with the maintenance planner and operations team to plan and execute process control development work and troubleshoot instrumentation functionality.
Key Responsibilities
- Work with plant personnel to troubleshoot process control issues.
- Optimize existing process control logic.
- Support project engineers in justifying, planning, or directing contractor-related activities.
- Evaluate new process control technologies.
- Supervise controls tasks conducted by employees, including training and corrective action.
Challenges and Opportunities
- Optimizing existing processes while minimizing production impact.
- Communicating project needs and requirements to management.
- Ensuring minimal downtime during work execution.
Planning and Scheduling Responsibilities
- Assist with planning and scheduling of process control or instrumentation activities.
- Participate in maintenance scheduling meetings.
- Track parts inventory and maintain min/max levels.
Process Control Systems Management and Administration
- Develop process development activities, including creation/modification of process, flow diagrams, piping and instrument diagrams, equipment specs, control logic, etc.
- Program PLC and DCS changes and new installations.
- Modify plant process control systems, install and commission field instrumentation to acquire process data and trending for analysis/process troubleshooting.
- Support manufacturing and operations in process control and technical problem-solving.
- Maintain company-required performance and maintenance records for identified equipment.
- Develop and maintain calibration and records program for process instrumentation, scales, and product test equipment.
- Assist, facilitate, and develop training for maintenance and other technical-level employees.
- Troubleshoot and direct repairs for electronic equipment, including programmable and numeral controls, power supplies, drives, gauges, and test equipment.
- Assist maintenance personnel with technical troubleshooting.
- Support preventive maintenance functions as directed.
- Maintain and support the process data historian.
- Actively participate and support Bauxite Operational Excellence opportunities.
- Access software and set passwords.
- Make logic changes for improved process control as determined by management or as approved through the management of change process.
- Install and configure new instrument/electrical and controls hardware.
- Program and tune control loops in the control builder application software.
- Set up quick builder points for information exchange with the modicon system.
- Other duties as assigned.
Project Management Responsibilities
- Work with engineers, contractors, vendors, and consultants to plan, install, upgrade, remove, or recondition equipment or systems.
- Keep electrical/instrumentation drawings up to date.
- Assist with selection of electrical engineers, contractors, vendors, and consultants.
Other General Responsibilities
- Participate and execute changes per the management of change process as it relates to instrumentation and controls.
- Provide necessary tools, materials, and spare parts required to complete daily assigned tasks.
- Attend daily production meetings and help coordinate instrumentation tasks to meet daily production needs. Participate in maintenance planning meetings to establish equipment downtime requirements, PMs, and communicate status of active maintenance jobs.
- Ensure labor cost is distributed to the proper charge numbers and employee exceptions are cleared in the payroll system.
Specialized/Technical Knowledge or Required Skills
- A bachelor's degree in a related field is preferred.
- Minimum five years of experience in instrumentation, electronic, electrical, and mechanical systems specification and installation, and the maintenance of these systems.
- High School Diploma/GED is required.
- Thorough knowledge of process control and instrumentation theories and principles, writing specifications, local and national codes, and properties of various materials, and principles of operation of electronic equipment.
- Knowledge of and ability to use Internet software, manufacturing software, spreadsheet software, word processing software, and knowledge of Oracle (or similar software).
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