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Senior Battery Safety Specialist

2 months ago

Huntsville, Alabama, United States Bastion Technologies Full time
About the Role

Bastion Technologies is seeking a highly skilled Senior Battery Safety Specialist to join our team in Huntsville, AL. As a key member of our Safety & Mission Assurance Contract, you will play a critical role in ensuring the safe development and operation of battery systems for space vehicles and scientific payloads.

Key Responsibilities
  • Develop and Maintain Safety Documentation: Create, update, and maintain safety documentation, including hazard analyses, safety analysis reports, safety procedures, and battery management system (BMS) specifications.
  • Review Battery Usage: Review battery usage in space vehicles and scientific payloads to ensure compliance with NASA and Space Systems Command standards.
  • Assess Design and Integration: Assess the design and integration of batteries against safety requirements for specific launch vehicles, including new technologies.
  • Perform Risk Assessments: Perform and support risk assessments and hazard analysis for space flight with an emphasis on battery-related analysis.
  • Assess Battery Vendors: Assess battery vendors for quality processes and equipment performance against requirements.
  • Lead Investigations: Lead investigations into battery safety incidents, including root cause analysis, and develop reports with recommendations for preventing future occurrences.
Requirements
  • US Citizenship: This position requires US Citizenship due to the sensitivity of customer-related information.
  • Education and Experience: Must have a bachelor's or master's degree in the field of materials science, electrical engineering, mechanical engineering, physics, or a related field. Must have 5+ years of recent and related work experience.
  • Alternative Qualifications: In lieu of degree, candidates with 9+ years of recent and related experience will be considered.
  • Industry Knowledge: Understanding of JSC 20793 for Design & Construction and AFSPCMAN91-710V3 for Range Safety.
  • Vendor Experience: Experience working with external vendors and contractors to develop and qualify battery designs for space applications.
  • Analysis Skills: Ability to perform complex safety analyses, including failure mode and effects analysis (FMEA) and fault tree analysis (FTA) for space systems.
Desired Qualifications
  • Battery Material Design: Experience with battery material design and development, including process tracking and performance/safety characterization, with emphasis on lithium ion and lithium polymer battery cells.
  • Production Processes: Familiarity with production processes, test equipment, procedures, standards, and certified agency requirements applicable to rechargeable lithium battery products.
  • Quality Tools: Experience with applying quality tools to the production of lithium batteries, including statistical analysis of performance results, process capabilities, and design of experiments.
  • Other Battery Technologies: Understanding of other battery technology and related safety concerns for space flight.
  • Industry Standards: Experience with ISO/AS9100 and NASA Safety Standard NASA-STD.
  • Material Review Board: Understanding of Material Review Board / Root Cause Corrective Action processes.
Work Environment
  • Hybrid Schedule: This position offers a hybrid work schedule with three days on-site and two days telework.
  • Travel Requirements: This position may require some travel.