Electrical Controls Design Engineer

3 days ago


Saint Charles, Illinois, United States Genesis Automation Full time
Job Overview

We are seeking an experienced Electrical Controls Design Engineer to join our team at Genesis Automation. This is a unique opportunity to work on cutting-edge automation projects and contribute to the design and development of custom automated systems.

Responsibilities
  • Design and develop electrical control systems for complex assembly, test, and special process systems.
  • Develop overall controls architecture incorporating pneumatic, cam, and servo driven stations.
  • Work closely with electrical designers to provide technical details required to implement the design.
  • Collaborate with mechanical engineers to ensure synergistic conformance between mechanical and electrical control systems.
  • Research and specify robust, cost-effective, purchased components and sub-systems to meet system design requirements.
  • Participate in internal design reviews, customer design reviews, and customer buy-off sessions.
  • Identify and debug mechanical and/or electrical system issues with project teams.
  • Communicate scope changes that may impact project cost and/or delivery.
  • Estimate time and scheduling related to electrical controls design tasks with project team members.
Requirements
  • Bachelor of Science degree in Electrical Engineering or relevant experience.
  • Five (5) plus years of experience with design and integration of controls systems for custom automated machinery.
  • Proficient with Allen Bradley PLCs HMIs Servo Controls, machine vision (Cognex/Keyence).
  • Configure and program remote I/O devices such as Ethernet IP, Modbus, or similar.
  • Program safety and non-safety PLCs, and HMIs.
  • Familiarity with Fanuc, Yaskawa, ABB, Universal, Kuka, Epson Robot programming a plus.
  • Strong problem-solving, analytical reasoning, and debugging skills.
  • Excellent organizational skills dedicated to meeting schedules and budgets.
  • Ability to integrate instrumentation and lab equipment into automated systems.
  • Strong communication skills listening, verbal, written, and presentation.
  • Able to travel nationally and internationally to customer sites.
Benefits
  • 401(k)
  • Dental insurance
  • Flexible schedule
  • Health insurance
  • Health savings account
  • Paid time off
  • Vision insurance

Estimated Salary: $85,000 - $110,000 per year based on location and experience. The salary range is based on industry standards and takes into account the level of experience required for this role.



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