Product Design Engineer

6 days ago

Fremont, California, United States Tesla Full time
Job Title: Product Design Engineer

We're seeking a highly skilled Product Design Engineer to join our team at Tesla. As a key member of our In-House Cell Engineering group, you will be responsible for designing and developing innovative battery cell products that meet the highest standards of performance, safety, and manufacturability.

Key Responsibilities:
  • Design and develop mechanical parts and assemblies for our in-house cylindrical 4680 cell and beyond
  • Advance and execute technologies that unlock new product performance and safety paradigms while reducing cost and improving manufacturability
  • Own prototyping, basic testing, and analysis, with support for advanced testing and analysis
  • Hands-on engagement with manufacturing process and automation development
  • Lead multi-disciplinary collaborations across electrochemistry design, CAE, supply chain, quality, manufacturing, qualification, and new product introduction
  • Research and benchmark competitive solutions, complete DFMEA and fault tree analysis
  • Define and release technical specifications (dimensional, functional, performance, manufacturing)
  • Author clear technical documentation and deliver live presentations
  • Participate in component sourcing and supplier engineering relationships
  • Occasional travel to Tesla factories, satellite team sites, and suppliers (domestic/international as needed)
Requirements:
  • Bachelor of Mechanical Engineering, Engineering Physics, or equivalent experience
  • Robust fundamentals in solid mechanics and heat transfer, with demonstrated application to solve thorny problems
  • Experience designing for high-volume manufacturing processes such as stamping, deep drawing, plastic injection molding, heat treating, and metal welding
  • Familiarity with properties and applications of common engineering metals and polymers
  • Experience with experiment design and setup, data acquisition, analysis
  • Proficiency in 3D CAD modeling (CATIA V5/V6 experience is a plus)
  • Foundational knowledge in GD&T (proficiency is a plus)
  • Great communication skills (interpersonal & technical), willingness to lead discussions with internal & external groups, and a team-first attitude
  • Resilience & independent learning, ability to hit deadlines under pressure and manage shifting requirements, multiple simultaneous priorities
  • Proficiency with structural/thermal FEA and hands-on fabrication skills
Compensation and Benefits:

As a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

  • Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
  • Family-building, fertility, adoption, and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • LGBTQ+ care concierge services
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D, short-term and long-term disability insurance
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program

Expected Compensation: $80,000 - $174,000/annual salary + cash and stock awards + benefits

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