eMotor System Engineer

7 days ago

Dearborn, Michigan, United States Ford Motor Company Full time
About the Role

We are seeking a highly skilled eMotor System Engineer to join our team at Ford Motor Company. As an eMotor System Engineer, you will be responsible for the design, development, and validation of eMotor stator and rotor assembly.

Key Responsibilities
  • Lead system engineer to design, development and validation of eMotor stator and rotor assembly
  • Lead pre-program eMotor design, drawing, material selection and prototype building
  • Lead prototype builds by collaborating with part suppliers, equipment suppliers and powertrain manufacturing team
  • Lead prototype testing with part suppliers, assembly equipment suppliers and eMotor testing team. Support eMotor DV test reports
  • Lead technology innovation to motor design by innovation, invention disclosures, benchmarking xEV competition
  • Lead benchmarking eMotor assembly and components at Level 1 through 4
  • Develop engineering specifications, quality documents like Boundary Diagram, P-Diagram, DFMEA and SCCAF for components and assembly
  • Develop MSA for GD&T and functional requirements of components and assembly
  • Develop in-process, control plan and eMotor tests jointly with component D&R and manufacturing team
  • Lead system engineering meetings to collaborate between core EM, materials, D&R and testing teams. Provide technical support for ongoing programs to program teams, D&R engineers, powertrain manufacturing teams.
  • Integrate lessons learned from previous programs and benchmarking to ensure robust prevent recurrence actions are in place.
Requirements
  • Bachelor of Science in Engineering (Electrical or Mechanical) or related field of study
  • 3+ years in product development
  • MSEE or MSME graduate degree preferred
  • 2+ years in mechanical design engineering
  • Experience in eMotor, xEV gearbox design and testing activity. Experience with a build to print or in-house manufactured commodity is a plus.
  • Strong working knowledge of design for manufacturability
  • Experience working with suppliers. International supplier experience preferred.
  • Experience in Quality Disciplines (FMA, SCAAF etc.) and GPDS Deliverables
  • Six sigma green or black belt
  • Strong teamwork and collaboration skills, self-motivated, eager to take responsibility and deliver results with minimal supervision
  • Demonstrated experience working with cross functional teams and driving product development issues to resolution
  • Excellent written & verbal communication skills
  • Knowledge of powertrain testing tools, analytical and CAE tools and performance modeling
  • Knowledge of Ford processes and Tools is preferred.

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