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Senior Manufacturing Engineer

1 month ago

Broomfield, Colorado, United States Lightship Full time
About the Role

Lightship RV is seeking an experienced and talented Senior Manufacturing Engineer to lead the engineering development and in-house manufacturing of our cutting-edge hardware product.

This role will be responsible for creating manufacturing lines from the ground up and managing the bring up of production.

The ideal candidate will have a strong background in manufacturing engineering, with experience in developing new manufacturing processes and implementing lean manufacturing concepts.

They will also have excellent communication skills, with the ability to present technical information to all levels of the organization.

Responsibilities
  • Manage the design, procurement, installation, and ramp of an RV production line
  • Provide manufacturing and operations technical guidance for manufacturing-adjacent team members
  • Direct the development of manufacturing processes and equipment from concept through production implementation
  • Partner with product mechanical design engineers on product design for manufacturability (DFM) and design for assembly (DFA) principles
  • Manage the installation and commissioning of manufacturing lines in-house, including equipment selection, procurement, and qualification
  • Develop station requirements - work content, buffering strategy, staffing, tooling, capex
  • Develop and execute testing plans to ensure manufacturing lines meet performance and quality requirements
  • Create detailed manufacturing instructions to document new processes
  • Work closely with cross-functional teams, including engineering design, supply chain, and operations to ensure seamless product launch through production ramp
  • Identify and drive continuous improvement opportunities to optimize product and manufacturing cost, quality, and manufacturability
  • Complete process failure mode and analysis (PFMEA)
  • Ensure compliance with all safety, regulatory, and environmental requirements
  • Design and execute jigs and fixtures to support production activities
Requirements
  • Bachelor's or Master's degree in Mechanical, Manufacturing, Industrial, or related field
  • 5+ years of experience in manufacturing engineering, with a proven track record of creating and implementing manufacturing processes
  • Experience developing new manufacturing processes for manual stations including tooling for assembly, part handling, and ergonomics
  • Experience in hardware product development and manufacturing, with a focus on DFM and DFA
  • Experience as the lead manufacturing engineer on a highly diversified production line
  • Strong knowledge of lean manufacturing concepts, process control, and statistical process control (SPC)
  • Strong project management skills, with the ability to drive cross-functional teams and manage complex projects
  • Experience with New Product Introduction - close collaboration or as a process driver
  • Excellent communication skills, both written and verbal, and the ability to present technical information to all levels of the organization
  • Demonstrated experience developing line layouts in AutoCAD or equivalent
  • Experience with applying industrial manufacturing
  • Experienced user of CAD programs
  • Understanding of tolerance stack-up
Preferred Qualifications
  • Experience in the RV or automotive industry
  • Experience working closely with facilities on utilities installation
  • Experience with adhesives and adhesive dispense equipment
  • Comfortable in CATIA V6
  • Experience with MES and database system architecture and tracking
Benefits
  • Healthcare, Dental, Vision
  • 401k
  • Flexible Paid Time Off
  • 12 weeks paid parental leave
  • $2,000 per year towards an RV trip of your own &/or professional development opportunities