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Staff Mechanical Design Engineer

2 months ago

Sunnyvale, California, United States Intuitive Full time
About the Role

We are seeking a highly skilled Staff Mechanical Design Engineer to join our team at Intuitive, a leading company in the field of robotic-assisted surgery. As a key member of our engineering team, you will be responsible for designing and developing mechanical components and assemblies for our surgical system accessories.

Key Responsibilities
  • Design and Development: Design, develop, and document mechanical components and assemblies for surgical system accessories, including parts made by plastic injection molding, thermoset compression molding, and machining.
  • Functional Requirements: Define functional requirements based on user and product-level requirements and international standards, and maintain Design History Files per regulatory and corporate requirements.
  • Risk Analysis: Examine risk of component failure (FMEA) and implement effective mitigations.
  • Product Specifications: Create and maintain product specifications with careful consideration for critical functions and safety while designing for manufacturability and cost, including engineering drawings, in accordance with corporate standard and departmental operating procedures.
  • Prototyping and Testing: Iterate rapidly by prototyping, testing, and examining product designs using engineering rules and techniques, including computer simulation and physical models.
  • Clinical and Human-Factor Evaluations: Support and participate in clinical and human-factor evaluations to ensure positive user experience.
  • Collaboration: Collaborate with manufacturing, purchasing, test engineering, and supplier engineering to facilitate transfer of designs into production.
  • Mentorship: Mentor other engineers and help establish team member and team goals aligned with overall project and company goals.
  • Best Practices: Promote best practices for mechanical design.
Requirements
  • Education: Minimum BS in Mechanical Engineering required, MSME preferred. Biomedical or other engineering discipline may be acceptable with appropriate mechanical experience.
  • Experience: Minimum 12 years of hardware product design experience with undergraduate degree; minimum 8 years with graduate degree.
  • Skills: Demonstrated excitement and capacity to learn and quickly analyze tough technical problems using fundamental values, exceptional mechanical intuition, and persistence to pinpoint root cause of problems.
  • Knowledge: Understanding concepts of design input, design output, requirement traceability, and FMEA risk analysis.
  • Design and Analysis Skills: Mechanical design and analysis skills, including statics, dynamics, and strength of materials, including stress analysis, fatigue, and thermal.
  • Manufacturing Processes: Knowledge of component manufacturing processes (including injection molding, thermoset molding, machining, vacuum thermoforming, pad printing, laser marking, etc.).
  • CAD Skills: Proficiency with CAD (SolidWorks highly preferred): designing parts with complex geometry, creating assemblies, creating detailed manufacturing drawings, and examining designs with Finite Element Analysis (FEA).
  • Failure Analysis: Proficiency at failure analysis, including root cause analysis techniques (e.g., fishbone, 5 Whys, etc.).
  • GD&T and Tolerance Stack Analysis: Fluency in ASME Y14.5 GD&T and tolerance stack analysis.
  • Communication Skills: Ability to communicate effectively (written, oral) across functions, including presenting to a technical audience.