Quality Assurance Engineer
2 weeks ago
Company Overview: Regal Rexnord Corporation is a prominent manufacturer specializing in electric motors, motion control systems, power generation, and mechanical power transmission products. Our solutions cater to a diverse range of industries, including general manufacturing, consumer goods, commercial construction, food and beverage, and renewable energy markets. Following the acquisition of Altra Industrial Motion, Regal Rexnord has expanded its reach, becoming a $7.3 billion entity with a workforce of 36,000 globally.
Impact of Our Products: Regal Rexnord plays a crucial role in everyday life, powering HVAC systems, smart buildings, agricultural equipment, and e-commerce logistics, among other applications.
Business Purpose: Our mission is to enhance the future by efficiently converting energy into motion, focusing on innovative solutions that meet customer needs while upholding our commitment to sustainability. Our growth strategy emphasizes product excellence, operational efficiency, and commercial success, targeting organic sales growth through innovative product introductions and strategic acquisitions.
Position Summary: The Quality Assurance Engineer will be instrumental in developing quality systems, procedures, and controls to ensure that our products consistently meet performance and quality standards. This role requires a proactive leader who can effectively resolve quality issues with both internal teams and external partners.
Key Responsibilities:
- Lead quality initiatives in new product development to ensure manufacturability and adherence to quality standards.
- Establish critical quality specifications, control plans, and testing protocols to oversee all manufacturing processes.
- Manage customer complaints by identifying root causes and coordinating timely resolutions.
- Oversee the returned material process to ensure effective handling and corrective actions are implemented.
- Develop and qualify new suppliers and raw materials, addressing quality issues promptly.
- Educate and train team members to foster a strong quality culture within the organization.
- Collaborate with top OEM customers to drive quality enhancements and achieve preferred supplier status.
- Work alongside the Quality Manager to integrate Altra Business System tools into our quality processes.
Performance Metrics:
- External Defective Parts Per Million
- Supplier Defective Parts Per Million
- Internal Defective Parts Per Million
- Plant On-Time Delivery
- OEM Customer Ratings
Qualifications:
- Proven ability to drive change and improve processes through collaboration.
- Strong proficiency in computer applications, particularly Microsoft Excel.
- Excellent analytical and problem-solving skills, with experience in the 8D problem-solving methodology.
- Familiarity with quality principles in a Lean Manufacturing environment.
- Knowledge of Six Sigma methodologies and tools is advantageous.
- US Citizenship or permanent residency is required for compliance purposes.
- Experience with ISO/TS 9001/14001/16949 standards.
- Experience with PPAP processes.
- Experience working with tier 1 or tier 2 OEMs is beneficial.
- Ability to interpret engineering drawings, including Geometric Dimensioning and Tolerancing.
- Experience with failure mode avoidance tools such as PFMEAs and related methodologies.
- Ability to create comprehensive documentation detailing process execution and problem detection.
- Capability to conduct data analysis and statistical assessments to identify root causes of quality issues.
Education and Experience:
- Bachelor's degree in Industrial or Mechanical Engineering is required.
- A minimum of 5 years of relevant quality experience in a TS 16949 certified environment is essential.
- Green Belt or Black Belt certification is a plus.
Benefits:
- Comprehensive medical, dental, vision, and prescription drug coverage.
- Flexible spending accounts (HSA, Health Care FSA, and Dependent Care FSA).
- Generous paid time off and holiday schedule.
- 401k retirement plan with employer matching contributions.
- Life and accidental death & dismemberment insurance.
- Paid leave options.
- Tuition assistance programs.
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