Process Engineer
1 day ago
We are seeking a highly motivated Process Engineer to support the manufacturing maturation of ceramic matrix composite (CMC) turbine components. As a key member of our team, you will lead process development of overall CMC manufacturing, with occasional support of preforming ceramic fibers.
Key Responsibilities- Lead the strategy for comprehensive data collection and analysis from the process to support robust process development and understanding as part of the digital thread for CMCs.
- Establish methods for data collection, data analysis, and data visualization to enable statistical process control (SPC).
- Work closely with manufacturing and engineering integrated teams to develop new processes and implement new designs into production and to eliminate quality turn backs, escapes, and reduce overall product costs.
- Play an active role in the Integrated Product Team process for CMC turbine components.
- Create and implement strategies for automation of the preforming process.
- Identify and implement shop floor process optimization, control methods, and work instructions.
- Establish metrics for the process, including yield, cost, cycle time, capacity, safety, delivery, etc.
- Monitor outcomes to identify and implement improvement opportunities.
- Lead the initiative to advance the CMC Manufacturing Readiness Level (MRL) and support hardware production for Technology Readiness Level (TRL) demonstration.
- Conduct root cause investigations as required and implement corrective actions.
- Train engineers and technicians.
- Monitor and improve Overall Equipment Effectiveness (OEE) through implementation of Total Productive Maintenance (TPM) practices.
- Identify, investigate, and implement new technology to address business goals.
- Support a 24/7 operation as required.
- Bachelor's degree required.
- 8+ years experience in Engineering or 5+ years with an advance degree.
- Must be a U.S. citizen.
- Experience with polymer, metal, or ceramic matrix composites.
- Working knowledge of quality and process improvement tools such as Six Sigma and LEAN.
- Basic proficiency in CAD or solid modeling software.
- Knowledge and effective practice of Environmental, Health, and Safety requirements.
- Knowledge and effective practice of aerospace quality practices like ISO 9001 and AS9100.
We offer a competitive salary range of $105,000 - $221,000, depending on experience. Additionally, we provide a comprehensive benefits package, including medical, dental, vision, life insurance, short-term disability, long-term disability, 401(k) match, flexible spending accounts, flexible work schedules, employee assistance program, Employee Scholar Program, parental leave, paid time off, and holidays.
We are an equal opportunity employer and welcome applications from diverse candidates. We are committed to creating an inclusive culture that values diversity, equity, and inclusion.
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