Senior Process Engineer, Blow Molding Operations
2 months ago
Silgan Containers is seeking a highly skilled Senior Process Engineer to join our team in Ottawa. As a key member of our blow molding operations, you will be responsible for ensuring the smooth and efficient operation of our production lines.
Key Responsibilities- Manage direct reports to ensure timely and scheduled plant start-ups and mold changes.
- Work closely with the management team and shift supervisor to control labor and optimize production line efficiency.
- Identify and implement continuous improvement opportunities within the plant.
- Daily communication with the management team and hourly employees to ensure best utilization of time, production schedule, and cost.
- Responsible for promoting and executing safe work practices throughout the Ottawa facility.
- Manage the set-up department, ensuring all set-ups are completed timely and accurately.
- Identify mold issues and correct them by communicating with mold makers to optimize process changes.
- Work with plant PDE to approve engineering on new tooling/mold.
- Maintain a listing of daily changes and report to the plant manager at month's end.
- Manage process technicians and set-up personnel while working closely with shift supervisors, operators, and quality personnel to ensure the production floor is running smoothly and efficiently.
- Work closely with PDE's on new projects.
- Manage mold, head, barrel, and screw inventory.
- Maintain set-up documentation for all jobs.
- Train new employees and operators.
- Work closely with customer service, scheduling, engineering, and manufacturing manager on upcoming jobs and ensure all line components are available.
- Evaluate jobs that do not run to standard and work with appropriate personnel to bring them to standard.
- Provide support to the plant during off-hours as needed.
- Monitor performance and attendance on direct reports and administer accordingly.
- High School Diploma or GED.
- Good safety, attendance, and job performance record.
- 3-5 years of experience in a blow molding facility, preferably working with shuttle equipment.
- Working knowledge of blow molding tooling and components.
- Ability to demonstrate high-quality and quantity of work.
- Knowledge of plant procedures and equipment use.
- Ability to identify and correct errors, initiate work activities, assume responsibility, and anticipate needs.
- Ability to complete work assignments, meet schedules, and follow established policies and procedures.
- Excellent knowledge of Bekum, SIG, or Sabmann blow molders.
- Understanding of blow molding methods and logic.
- Basic electrical knowledge.
- Proficient in hydraulic systems.
- Proficient in pneumatic systems.
- Ability to assess job tasks and prioritize those tasks when conditions change.
- Excellent communication skills.
- Ability to communicate and train effectively.
- Proficient in Microsoft Office.
- Ability to troubleshoot blow molding processing issues and effectively resolve them.
- Forklift License.
- Dependability.
- Good attendance record.
- Willingness to work after hours when needed.
- Willingness to travel when needed.
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