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Senior Mechanical Design Engineer, Powertrain Packaging Specialist
2 months ago
We are seeking a highly skilled Senior Mechanical Design Engineer to join our Powertrain Packaging team at Supernal. As a key member of our team, you will be responsible for designing, prototyping, and integrating high-voltage components and cables in electrified aircraft.
Key Responsibilities- Drive mechanical design of electrical components, interconnects, and electromechanical subsystem designs from conceptual and requirements development through production.
- Package high-voltage electrical cables in an aircraft environment.
- Select, prove, and implement the application of existing technologies to internal product development and develop new technologies to improve product metrics.
- Provide technical expertise and mentorship to the team in electronics packaging and mechanical design of electronic components.
- Define specifications pertaining to electronic components.
- Perform fundamental prototyping, testing, and analysis tasks.
- Identify the root cause of issues in prototype, validation, and production stages and find solutions.
- Communicate work progress to department leadership through written and live updates.
- Collaborate with teams at Supernal sites and meet with suppliers for technology development, process validation, and issue resolution.
- Build relationships with critical multi-functional teams in electrical design, testing, safety, abuse, manufacturing, systems, certification, and airframes.
- Work with our supplier(s) on releasing components, resolving issues, and ensuring production.
- Partner with PMO organization to implement build plan.
- Up to 10% of domestic and international travel.
- Bachelor's degree in mechanical engineering or relevant engineering field required; Degrees in both mechanical and electrical engineering preferred.
- Minimum of five (5) years of experience in mechanical packaging, electrical component, harnesses, and subsystem mechanical design.
- Experience designing electronic components: wire harnesses, cable, BUS Bar, connectors, flex printed circuit boards, shielding, twisting, etc.
- Experience designing for volume assembly, including manual and automated processes.
- Ability to package electronics to achieve mass, thermal performance, sealing requirements, electrical grounding behavior, mechanical durability.
- Knowledge of mechanical design fundamentals, electronic component materials, metallurgy, plating, interconnects, composites, harnesses, connectors, construction, thermal interface materials, dielectric materials, sealing methods.
- Ability to translate product requirements into system and subsystem requirements.
- Ability to translate subsystem requirements to part requirements and develop test plans to validate requirement achievement.
- Proficiency in CATIA or similar 3D modeling system and at least one battery system modeling/simulation tool suite.
- Excellent verbal and written communication skills.
- Proactive delivery of communication and follow up.
- Excellent organizational skills and attention to detail.
- Must have the ability to independently prioritize and accomplish work within time constraints.
- Proficiency with MS Office Suite.
- Experience in HV system & HV battery component design preferred.
- Experience in Simens Capital SW and aerospace preferred.
Base pay offered may vary depending on skills, experience, job-related knowledge and location. This position is also eligible for a bonus as part of total compensation.
The pay range for this position is: $180,100—$218,300 USD
