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Industrial Automation Specialist

4 weeks ago

Indianapolis, Indiana, United States Roland & Associates LLC Full time
Job Description:

At Roland & Associates LLC, we are seeking a skilled Controls Engineer to join our team. As a key member of our engineering department, you will be responsible for designing, developing, and implementing control systems for industrial processes and machinery.

Key Responsibilities:

Control System Design:
Develop and implement control systems tailored for industrial processes and machinery. This includes scrutinizing system requirements, delineating control objectives, and choosing suitable control components and hardware.

Control System Programming:


Develop and code control software for Programmable Logic Controllers (PLCs), Human Machine Interfaces (HMIs), Supervisory Control and Data Acquisition (SCADA) systems, and other control devices.

Draft and modify control logic, ladder logic, and scripting code.

System Integration:
Fuse control systems with diverse hardware components such as sensors, actuators, motor drives, and communication networks. Ensure seamless communication and data interchange between control systems and other devices.

Control System Testing and Commissioning:
Execute testing and commissioning procedures to authenticate the functionality and efficacy of control systems. Conduct system simulations, perform functional tests, and troubleshoot issues to guarantee proper operation.

Process Optimization:
Enhance control systems to augment process efficiency, productivity, and quality. Scrutinize system data, track performance metrics, and pinpoint areas for improvement. Implement control system enhancements and fine-tune parameters to optimize process performance.

Troubleshooting and Issue Resolution:
Identify and rectify control system issues, encompassing equipment malfunctions, communication errors, and software bugs. Diagnose problems, conduct root cause analysis, and implement corrective measures to minimize downtime and disruptions.

System Maintenance and Upgrades:
Undertake routine maintenance tasks, including system backups, software updates, and calibration of control devices. Stay abreast of the latest technological advancements and industry standards. Advocate and execute system upgrades as required.

Documentation and Reporting:
Create and uphold documentation, comprising control system specifications, wiring diagrams, technical manuals, and operating procedures. Generate reports and furnish status updates on control system projects and activities.

Compliance and Safety:
Assure adherence to pertinent safety regulations, industry standards, and best practices for control systems. Identify and mitigate safety risks linked with control systems. Collaborate with safety and compliance teams to implement suitable safety measures.

Collaboration and Support:


Collaborate with cross-functional teams, including process engineers, electrical engineers, and maintenance technicians, to ensure seamless integration and operation of control systems.

Deliver technical support, training, and troubleshooting assistance to end-users and maintenance teams.

Qualifications:
Minimum educational requirement is an Associate's Degree. A Bachelor's Degree in electrical engineering, automation, or a related field is preferred. Demonstrated experience as a Controls Engineer or in a similar role, preferably in an industrial or manufacturing environment, is required. Proficient understanding of control system design principles, industrial automation, and instrumentation is essential. Ability to program PLCs and HMI/SCADA systems is also required. Familiarity with control system networks, communication protocols, and I/O devices is necessary. Experience with control system software tools, including ladder logic programming, structured text, and function block diagrams, is preferred. Solid understanding of electrical circuits, motor controls, and electrical panel design is also required. Knowledge of process control concepts, PID control, and data analysis is essential. Strong analytical and problem-solving skills to diagnose and resolve control system issues are necessary. Excellent documentation and communication skills to convey technical concepts and instructions are required. Ability to work effectively in cross-functional teams and manage multiple priorities is essential. Commitment to detail and a focus on quality in control system design and implementation are necessary.