Principal Mechanical Reliability/Maintenance Engineer
3 weeks ago
Principal Mechanical Reliability/Maintenance Engineer
Job SummaryThe Mechanical Reliability/Maintenance Engineer plays a crucial role in maximizing overall equipment effectiveness by establishing reliability procedures, controls, and reporting systems. This position ensures continuous improvement of all maintenance reliability processes.
Key Responsibilities- Support all safety programs and goals, including all OSHA standards
- Define/develop/refine and monitor predictive/preventive maintenance program/procedures
- Work with Project Engineering to ensure the reliability and maintainability of new and modified equipment
- Guide reliability decisions by establishing, monitoring, and enforcing standards and procedures
- Optimize equipment effectiveness by establishing, monitoring, and managing reliability controls
- Monitor and confirm equipment reliability by conducting audits and tracking performance using KPI's (Key Performance Indicators)
- Ensure reliability of equipment by establishing predictive/preventive maintenance requirements and service contracts, identify critical assets and spare parts, evaluating new equipment and maintenance techniques
- Perform root cause analysis on all major process interruptions to eliminate/reduce reoccurrence, initiate corrective actions, and develop engineering solutions to repetitive failures
- Skilled in the use of Root Cause/Root Cause Failure Analysis, Failure Reporting/Analysis and Corrective Action System, Fault Tree Analysis
- Work with Production to perform analyses of assets including Asset Utilization, Overall Equipment Effectiveness, Remaining Useful Life, and other parameters that define operating conditions, reliability, and costs of assets
- Develop and monitor a preventive maintenance optimization process to ensure continuous improvement
- Assist the Manager and Supervisors w/ Maintenance/Reliability Engineering functions as needed
- Provide technical support for weekend/off-shift coverage as needed
- Assist in Departmental metrics development and tracking
- Actively participate in general site and Departmental Safety and Quality initiatives, including assignment to a Departmental Safety Team if needed
- Update SOPs due to any changes made to equipment to improve product or production efficiency or flow
- Communicate with vendors on purchasing equipment, scheduling service work and obtaining technical information.
- B.S. degree in Mechanical Engineering preferred or equivalent engineering discipline preferred
- Minimum of 5-8 years of experience in an Engineering role within a manufacturing facility, experience in an FDA controlled industry is preferred, heavily focused on Predictive Maintenance Technology
- Excellent analytical /problem-solving skills
- Comply with company policies and procedures.
- Follow safe working practices in the execution of assigned duties.
- Demonstrate initiative and ability to perform as part of a team.
- Interpersonal skills and abilities needed to effectively work with, interact with and direct others in Maintenance Department
- Ability to efficiently plan and coordinate events
- Basic computer skills in Microsoft Word, Excel, PowerPoint, etc.
- Ability to work independently or with minimal instruction.
The Mechanical Reliability/Maintenance Engineer must be able to establish effective working relationships with a broad range of internal and external personnel including engineers, operating and maintenance personnel, site and corporate leadership personnel, consultants, contractors, and equipment suppliers.
Working ConditionsThe working conditions consist of mainly an office environment with frequent visits to various manufacturing units for troubleshooting, project management, design, and implementation. Manufacturing areas are not climate controlled. During summer months, building exhaust fans provide ventilation. Chemicals handled include acids and bases, organic solvents, and inorganic compounds. Chemicals may have characteristic odors or hazardous properties that require special handling. Office and Manufacturing environment may require use of personal protective equipment such as hard hat, safety glasses and work boots. Additional PPE may be required on some occasions.
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