Process Control Specialist

4 days ago

Bastrop Louisiana, United States USALCO Full time
Job Summary

We are seeking a highly skilled and experienced Process Control Specialist to join our team at USALCO. The successful candidate will be responsible for controlling, optimizing, and producing high-quality plant performance and product through process control in relation to the ACH filtration processes.

Key Responsibilities
  • Monitor and control raw material and finished product inventories, reporting to management as necessary.
  • Follow established procedures and record process data to ensure specification products are produced.
  • Conduct specific gravity and NTU checks to monitor filtration status and adjust the finished specific gravity of the tank as needed.
  • Operate the ACH filter, send finished product to ACH storage tanks, and clean the filter for the next cycle.
  • Maintain safe levels of storage tanks, particularly during filter operation and reactor pump out.
  • Communicate filtration status to on-coming shifts and assist with unloading of empty totes and drums from trucks.
  • Assist other operators as needed and facilitate the upkeep, organization, and maintenance of process equipment.
  • Provide upkeep of grounds around the ACH Production/filtration area and other areas of the plant.
  • Responsible for the initiation and documentation of all technical information related to ACH filtration, including batch sheets, raw material information, tank levels, and product analysis.
  • Responsible for the movement of ACH from pre-filter tanks through filtration and into the tank farm area.
  • Responsible for the overall housekeeping and general maintenance of the ACH filtration/production area and other areas of the plant.
  • Use proper safety equipment, ensure all safety equipment is in working order, and report any deficiencies to the production supervisor.
  • Responsible for startup and completion of special duties or tasks as required by the Production manager or plant manager.
Requirements
  • Background in plant operations and broad knowledge of all equipment and processes associated with producing ACH.
  • Knowledge of OSHA and environmental regulations.
  • Ability to move and operate hoses and piping, bend and stoop to move and operate pumps and other equipment, lift and load aluminum into reactors, and use stairs frequently to access production areas.
  • Some periods of driving a forklift as needed to move aluminum and use of impact wrench, opening and closing of water, steam, and PPAC/ACS lines, and general valve operation.
Working Conditions

The successful candidate will work in a hot and dusty environment, requiring considerable physical activity, including moving about stairways and platforms, lifting aluminum ingots, working in difficult, tight, and uncomfortable places, sweeping, shoveling, and some heavy lifting.

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