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Manager of Process Engineering Operations

2 months ago

Westlake, Louisiana, United States Lotte Chemical USA Corporation Full time
Job Overview

Key Responsibilities

§ Directs and evaluates the design of streamlined manufacturing workflows utilizing advanced systems and simulation methodologies to maximize the efficiency of space, machinery, materials, and workforce.

§ Supervises the creation of facility layouts and the reconfiguration of equipment and operations to enhance productivity and cost-effectiveness.

§ Guarantees adherence to Process Safety Management (PSM) standards and protocols; maintains processes as necessary.

§ Remains updated on emerging manufacturing technologies and equipment; identifies opportunities for cost reduction through innovative designs and methodologies.

§ Assesses modifications in processes; evaluates impacts on production and product quality; implements enhancements to minimize expenses and boost productivity.

§ Applies lean manufacturing principles; embraces continuous improvement for new designs and revisions to existing processes.

§ Facilitates the introduction of current and new products through system designs and necessary updates; seeks cost-saving measures and other efficiency opportunities.

§ Reviews and ensures that suppliers and subcontractors deliver products, components, and services in accordance with specified standards; assists in evaluating potential vendors/subcontractors.

§ Collaborates with operations to implement quality and process enhancements and support new product development; applies scientific principles to assess process efficiencies.

§ Oversees significant projects, processes, and performance documentation; maintains comprehensive records; ensures proper document version control.

§ Manages the team of Process Engineers; oversees workload, performance, and daily supervision; mentors team members for personal growth and potential career advancement; provides performance feedback for merit evaluations and other relevant employment actions.

§ Partners with other managerial teams to allocate suitable engineering resources for projects and processes; considers project costs, scale, and complexity.

§ Acts as a liaison to Engineering, Procurement, and Construction (EPC) firms for capital expenditure and operational projects.

§ Develops the annual capital plan and budget for process engineering; ensures expenditures align with the budget; monitors spending; reports any discrepancies in costs, timelines, and overall plans to management.

§ Collaborates with other technical leaders to establish priorities for capital and operational projects and allocate appropriate resources; maintains monthly, quarterly, and annual operational reports; delivers relevant data to management.

§ Engages key resources across Operations and other departments to identify and lead Continuous Improvement initiatives; promotes strategies to enhance safety, quality, cost, and reliability.

§ Conducts gap analyses to pinpoint future technological advancements for processes or the entire facility.

§ Evaluates process efficiency, quality, and safety; recommends improvements as necessary.

§ Supports incident investigations; offers suggestions as appropriate; participates in risk management assessments.

§ Complies with all safety protocols and practices relevant to the role; engages in necessary safety training; demonstrates commitment to and advocacy for Environmental, Health, Safety, and Sustainability (EHSS) principles and values; champions safety consistently; participates in or leads safety initiatives as appropriate.

§ Undertakes additional responsibilities as assigned by management that generally align with the expected scope of this position.

This job description does not limit management's authority to assign or reassign duties and responsibilities at any time. It reflects management's assignment of essential functions and does not restrict the tasks that may be assigned.

Required Experience & Skills

§ At least 10 years in chemical manufacturing.

§ Minimum of 10 years' experience in a process engineering setting with a focus on projects.

§ Expertise in process design.

§ At least 8 years of leadership experience.

§ Experience as a Process Engineer.

§ Current knowledge of process engineering design, project execution, and OSHA regulations related to engineering design.

§ Proven ability to cultivate trusting relationships; capable of managing, motivating, coaching, and collaborating with others.

§ Strong organizational skills; adept at prioritizing in a fast-paced environment; goal-oriented; skilled in influencing and negotiation.

§ Effective time management skills are essential.

§ Ability to work collaboratively across functions.

§ Capacity to mentor and guide others in project management, technology, and process design.

§ High levels of enthusiasm and motivation are required.

§ Ability to handle multiple tasks, prioritize effectively, and follow through on assignments.

§ Proficient computer skills, including Microsoft Office Suite; capable of using database systems, CAD software, and other applications relevant to this position and at the company.

§ Proficient in English, including reading, writing, and speaking; capable of communicating clearly at all organizational levels.

Educational Background

§ Bachelor's Degree in Engineering, preferably in Chemical or Mechanical Engineering.

§ Professional Engineer Certification is highly desirable.

§ Six Sigma Certification is a plus.

Core Competencies

§ All Company Core and Leadership Competencies.

Work Environment

The characteristics of the work environment described here are representative of those an employee may encounter while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

This position requires the employee to work in an office environment as well as be exposed to outdoor elements. The most extreme conditions may include heat during summer months and some exposure to cold during winter months. There will be exposure to various chemicals and compounds, including potentially hazardous fumes and odors. The employee may enter confined spaces and work at heights. The employee must be able to wear personal protective equipment (PPE) as required. General office noise may be present, along with louder sounds and vibrations when outside. The noise level in the work environment is typically moderate. All environments are safe with appropriate PPE.

Physical Requirements

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is regularly required to walk, sit, speak, and hear. The employee must stand, use hands to manipulate, handle, or feel; reach with hands and arms; and may occasionally need to climb or balance, stoop, kneel, or crouch. The employee may be required to climb ladders or storage tanks up to 50 feet in height and may need to enter confined spaces. The employee may occasionally lift and/or move up to twenty (20) pounds. Specific vision abilities required by this job include close vision, peripheral vision, depth perception, and the ability to adjust focus. The employee may be required to travel by air, rail, bus, or car.