Automated Assembly Technician

5 days ago

Gastonia, North Carolina, United States Stabilus Full time
Job Description

Job Description: Automated Assembly Operator

Stabilus, a global leader in the production of gas springs and dampers, is seeking a skilled Automated Assembly Technician to join our team in Gastonia, NC.

Job Summary:

The Maintenance Automated Assembly Operator will work in our Main Assembly area, operating production equipment used in the manufacture of Gas Springs. This is a highly automated and fast-paced production facility, requiring the ability to work quickly and efficiently. Excellent communication skills are essential.

Responsibilities:

  • Attain daily production output of at least 88%
  • Follow production schedule to the assigned sequence unless instructed otherwise by the shift supervisor
  • Maintain accurate and timely production/downtime records
  • Call in maintenance work orders as soon as machine stops for mechanical or electrical issues
  • Understand and maintain cycle time standards
  • Inform shift Engineer or Supervisor of any issues on the machine to be worked on during PM using proper written document and machine structure reference
  • Work with new operators to develop increased skill sets
  • Complete QAP verification within the defined times and frequencies
  • Participation in production improvement meetings as requested
  • Participation with any capability studies and/or pilots scheduled to assigned machine
  • Immediate feedback to shift Supervisor or Engineer with recognizable or unavoidable deviations to stated department objectives
  • Comply with all Stabilus and OSHA safety regulations and systems in and around machine

Quality Responsibilities:

  • Complete all quality checks within the defined time and frequency as stated on the QAP form.
  • Stop the machine and make corrective measure to product found to be NOK
  • Contain all NOK product (go back to last known accepted check)
  • Complete Hold Tag forms for all NOK product- document as much information as possible
  • Monitor internal scrap and rework- do not exceed posted levels
  • Analyze all SOE scrap- parts should be cut open and findings to be documented on the scrap form or a Spill Report (if over documented maximum scrap level)
  • Properly enter all scrap into SAP. Attach scrap form to product
  • Participation with 8D and/or Corrective Measure meetings as requested
  • Immediate feedback to shift Supervisor or Engineer with recognizable or unavoidable deviations to stated company objectives

7S Responsibilities:

  • Maintain a clean and organized work area
  • All spare tooling at machine should be functional and in the proper tool holder
  • Rebuild or return any NOK tooling
  • All product components should be in a labeled location and covered
  • Report any 7S violations to shift Supervisor immediately
  • Immediate feedback to shift Supervisor or Engineer with recognizable or unavoidable deviations to stated company objectives

Preventative Maintenance:

  • Complete scheduled weekly PM checks as assigned by the PM coordinator or Engineer
  • Participate in Service Mission activities on assigned machines

Safety/Environmental:

  • Participation and observance of all the rules of Safety and Environmental Protection
  • Immediate feedback to shift Supervisor or Engineer with recognizable or unavoidable deviations to stated company objectives

Education, Training, Certifications:

  • High school diploma or GED required
  • Electronics / Electrical background from a trade school, military training, or alternatively, automotive certification or mechanical training
  • Requires skill in the use of basic hand, shop, and power tools
  • Requires the ability to read and interpret product drawings and blueprints

Experience:

  • Prior experience in a manufacturing environment, preferably maintenance

Job Knowledge and Skills:

  • Requires ability to set up, adjust, operate, and maintain an automatic LOM assembly machine and corresponding automatic rivet line.
  • Must be familiar with entire product line and all related component parts.
  • Must be able to read and interpret engineering design sheets
  • Must be familiar with company quality standards and be skilled in the use of quality test equipment
  • Must be able to analyze the machine statistical data and make the necessary machine adjustment
  • Must be able to troubleshoot and repair minor machine components

Accountability / Impact of Errors:

  • Sets up, adjusts, operates, and maintains equipment where damage could occur, although unlikely under normal circumstances. Potential damage could be extensive and costly.
  • Errors in judgment would cause delays, or erroneous decisions may result in schedule delays, product movement problems, customer dissatisfaction, rework or cost overruns.
  • Impact of errors will have a serious impact on the overall success of the Company operations.

Working Conditions:

  • Exposure to dust, oil, grease, nitrogen, excessive noise levels, heat, etc.
  • Standing, reaching, bending, climbing, and lifting are required
  • May work in awkward positions for periods of time
  • Must be able to lift and carry 35 lbs. and occasionally lift and carry up to 50 lbs.
  • Must be able to push/pull weight in excess of 500 lbs. on wheels.

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