Core and Coil Assembler

2 months ago

Waukesha, Wisconsin, United States Prolec Energy Full time
Job Summary

The Core and Coil Assembler role is a critical mechanical assembly position that focuses on the internal assembly of our core and coils. In this role, an employee will work on functions such as landing coils using an overhead crane, placing top yoke steel by hand, using hydraulic equipment to press coils, and utilizing crimping equipment to connect insulated copper cables. An employee in this role must train, develop skills, and demonstrate proficiency in all of the following work center areas: Coil Landing, Core & Coil Assembly, and Internal Wiring. An employee may also learn additional skills in Booster Assembly and Rack and Cable Assembly.

Key Responsibilities
  • Receive assignments and instructions from supervisor - both verbal and written. Follows drawings, Bill of Materials, and other established manufacturing procedures. Coordinate and communicate with supervision and team leads.
  • Set up core.
  • Landing Coils onto a Core (E-Assemble) using a crane.
  • Cut, fix, and spread core clamps.
  • Set up Pressing equipment and Press unit.
  • Lock in unit.
  • Take pressing equipment off of the unit and Top Yoke.
  • Perform work in other departments as needed.
  • Have the ability to look up unit non-conformances electronically.
  • Pull-in and complete Core & Coil Assembly for pre-lead ratio/inspection.
  • May work in Med Power, Large Power or Extra High Voltage product lines.
  • Assemble pressboard cylinders, end pack out, foot bars, and phase barriers.
  • Crimp & insulate connections.
  • Assemble and wire the reactor.
  • Build and assemble Booster Unit complete (set up core/e-assembly through wiring) as needed.
  • Assemble Cleat & Leads Assemblies to unit (HV, LV, Top racks).
  • Resistance Braze Coil Conductor Leads & Cleat & Lead connections as required.
  • Braze sub-assemblies (bus bars, external assemblies, etc.) as required.
  • Layout and assemble Wood and Cable (Cleat and Lead) Racks for mains and boosters.
  • Assemble de-energized tap changer switches to wood racks.
  • Stack shunt steel for both the top and bottom of the internal assembly.
  • Make minor repairs and machine maintenance. Write work orders for the repair of tooling and equipment.
  • Complete specific contamination control and cleanliness maintenance procedures such as vacuuming, performing magnetic seeps, and cleaning other items.
  • Complete 5S training and keep tools, equipment, and work areas clean and orderly.
  • Follows all safety procedures and policies of the company.
  • Will, as required, perform repair work on oiled component inside and outside of the tank.
  • Assist in training of new operators.
Requirements
  • Knowledge of brazing equipment, wire and cable cutters, grinders, disc sander, band saw, portable scaffolding and ladders, hydraulic crimpers, hydraulic jacks, pressing equipment, air pallets, chains, hooks, clamps, coil lifting spiders, overhead and jib crane, table saw, shears, various hand tools, and others.
  • Materials used in this position include wood, cotton and crepe tape, connectors, metal and fiber bolts, and threaded stock, paper and fiber tubes, cable, buss bars, glue, pressboard, switch gear, silver solder, cleat and lead assemblies, assorted conductors of various size, top yoke, core assembly, windings, wood supports, spacer rings, insulating material, wood blocks, and others.
  • Precision work and care required preventing major damage to components or unit. Operators work at heights up to approximately 18 feet. Top Yoke operation presents additional hazards because of sharp edges on steel. Assembly operations require mental and visual concentration to ensure compliance with engineering and quality specifications. S/he must be able to work in confined spaces, including working inside tanks.
Working Conditions

The job is located on the shop-floor of a large manufacturing plant.

Equal Opportunity Employer

Prolec Energy is an equal opportunity employer and makes employment decisions without regard to race, color, religion, national origin, sex, sexual orientation, gender identity, age, genetic information, disability, protected veteran status, or any other reason prohibited by applicable law.

  • Core and Coil Assembler

    2 weeks ago

    Waukesha, Wisconsin, United States Prolec-GE Waukesha,Inc Full time

    Job Title: Core and Coil AssemblerProlec-GE Waukesha, Inc. is seeking a skilled Core and Coil Assembler to join our team in a heavy mechanical assembly position. The successful candidate will be responsible for the internal assembly of our core and coils, working with various equipment and tools to ensure high-quality products.Key Responsibilities:Assemble...

  • Core and Coil Assembler

    2 weeks ago

    Waukesha, Wisconsin, United States Prolec-GE Waukesha,Inc Full time

    Job DescriptionJOB SUMMARYThe core and coil assembler role is a critical position within our manufacturing plant, focusing on the internal assembly of our core and coils. In this role, an employee will work on functions such as landing coils using an overhead crane, placing top yoke steel by hand, using hydraulic equipment to press coils, and utilizing...

  • Core and Coil Assembler

    4 weeks ago

    Waukesha, Wisconsin, United States Prolec Energy Full time

    Job SummaryThe Core and Coil Assembler is a critical role in our manufacturing process, responsible for the internal assembly of our core and coils. This position requires a high level of mechanical aptitude and attention to detail, as well as the ability to work in a fast-paced environment.Key ResponsibilitiesReceive assignments and instructions from...

  • Core and Coil Assembler

    2 weeks ago

    Waukesha, Wisconsin, United States Prolec Energy Full time

    Job SummaryThe Core and Coil Assembler is a critical role in our manufacturing process, responsible for the internal assembly of core and coils. This position requires a high level of mechanical aptitude and attention to detail, as employees will work with various equipment and tools to assemble and fabricate core and coils.Key ResponsibilitiesReceive...

  • Core and Coil Assembler

    2 weeks ago

    Waukesha, Wisconsin, United States Prolec Energy Full time

    Job SummaryThe Core and Coil Assembler is a critical role in our manufacturing process, responsible for the internal assembly of our core and coils. This position requires a high level of mechanical aptitude, attention to detail, and ability to work in a fast-paced environment.Key ResponsibilitiesReceive assignments and instructions from supervisors, both...

  • Coil Preparation Specialist

    1 week ago

    Waukesha, Wisconsin, United States Prolec-GE Waukesha,Inc Full time

    Job Title: Coil Preparation SpecialistJob Summary:This position operates and controls the process of coils through a process chamber. The successful candidate will be responsible for sizing medium and large power windings for assembly to core and assisting in the training of new employees in the area.Key Responsibilities:Receive assignments and instructions...

  • Coil Winder Specialist

    1 week ago

    Waukesha, Wisconsin, United States Prolec-GE Waukesha,Inc Full time

    Job SummaryThe Coil Winder role is a critical assembly position at Prolec-GE Waukesha, Inc. that focuses on the precise assembly of coil windings. In this position, you will train to set up and wind medium and large power 1 and 2 wire disc windings, multiple disc windings from 1 to 16 wires, and screw and RV windings.Key ResponsibilitiesReceive assignments...

  • Assemble Transformers with Precision

    2 weeks ago

    Waukesha, Wisconsin, United States Eaton Full time

    Transformers Assembly Job DescriptionEaton is seeking a skilled Assembler (Stacking) to join our team in Waukesha, WI. The successful candidate will be responsible for assembling coils, steel cores, and clamps to initiate the building process for Transformers.Key Responsibilities:Assemble coils, steel cores, and clamps to initiate the building process for...

  • Transformer Assembler

    4 weeks ago

    Waukesha, Wisconsin, United States Eaton Aerospace Full time

    Transformer Assembler Job DescriptionEaton Aerospace is seeking a skilled Transformer Assembler to join our team in Waukesha, WI. As a key member of our production team, you will be responsible for assembling current transformers externally and internally to tanks, installing core coil assemblies, and completing wiring to meet designed specifications.Key...

  • Assemble Transformers Technician

    4 weeks ago

    Waukesha, Wisconsin, United States Eaton Full time

    Job Title: Assembler TankerEaton's ES AMER ESS division is seeking a skilled Assembler Tanker to join our team on Badger Dr. in Waukesha, WI.Job Summary:The Assembler Tanker is responsible for the production of all types of 3-phase transformers in a continuous flow environment to meet customer service requirements. This role performs various job functions at...

  • Assembly Tanker Specialist

    1 week ago

    Waukesha, Wisconsin, United States Belcan Full time

    Job Summary: We are seeking a skilled Assembly Tanker I to join our team at Belcan. As an Assembly Tanker I, you will be responsible for assembling and testing tank substations and three-phase pad-mounted transformers.Key Responsibilities:Locate and move tanks, parts, and covers to the assembly area.Assemble bushings and current transformers to the cover or...

  • Assemble Transformers Technician

    2 weeks ago

    Waukesha, Wisconsin, United States Eaton Full time

    Electrical Assembly SpecialistEaton's ES AMER ESS division is seeking an Electrical Assembly Specialist to join our team in Waukesha, WI. This role involves assembling 3-phase transformers in a continuous flow environment to meet customer service requirements.Key Responsibilities:Assemble current transformers externally and internally to tanks by installing...

  • Assembly Technician

    4 weeks ago

    Waukesha, Wisconsin, United States Global Technical Talent Full time

    Job SummaryWe are seeking a skilled Assembly Tanker to join our team at Global Technical Talent. As an Assembly Tanker, you will be responsible for assembling and installing tank substations and three-phase pad-mounted transformers.Key ResponsibilitiesLocate and move tanks, parts, and covers to the assembly area.Assemble bushings and current transformers to...

  • Assemble Transformers with Precision

    2 weeks ago

    Waukesha, Wisconsin, United States Eaton Full time

    Job Summary:Eaton's ES AMER ESS division is seeking an Assembler (Tanker - Transformers) - 1st Shift to join our team. The successful candidate will be responsible for assembling various types of 3-phase transformers in a continuous flow environment, meeting customer service requirements.Key Responsibilities:Assemble current transformers externally and...

  • Assembly Tanker Technician

    4 weeks ago

    Waukesha, Wisconsin, United States Eaton Full time

    Job SummaryEaton is seeking a skilled Assembly Tanker to join our team in Waukesha, WI. As an Assembly Tanker, you will be responsible for assembling and testing electrical equipment, including tank substations and pad-mounted transformers.Key ResponsibilitiesAssemble bushings and current transformers to cover or tank as specified.Mount core and coil in tank...

  • Cutter Stacker Operator

    1 week ago

    Waukesha, Wisconsin, United States Prolec-GE Waukesha,Inc Full time

    Job DescriptionJOB SUMMARYThe cutter stacker role is a critical part of our manufacturing process, responsible for building the core of our products. This role involves two main tasks: cutting electrical steel and stacking the steel to manufacture our cores. The cutter stacker operates core steel shearing and cutting equipment, setting up and stacking single...

  • Hardware Assembly Technician

    2 weeks ago

    Waukesha, Wisconsin, United States Express Employment Professionals Defunct Full time

    Job Requirements:As a skilled Assembly and Fabrication Technician, you will be responsible for assembling and fabricating steel poles, threading and tapping ends, welding handles, and bending poles to precise angles. Additionally, you will cut and strip 4-core, 16-gauge cable wire, crimp wires to connectors or contact blocks, and run cables through poles.Key...

  • Hardware Assembly Technician

    1 week ago

    Waukesha, Wisconsin, United States Express Employment Professionals Defunct Full time

    Job Requirements:As a skilled Hardware Assembly Technician, you will be responsible for taking steel poles, threading and tapping one or both ends, welding handles, and bending poles at the proper position and angle. Additionally, you will cut 4-core, 16-gauge cable wire to length, strip and crimp wires to a connector or contact block, and run the cable...

  • Hardware Assembly Technician

    1 week ago

    Waukesha, Wisconsin, United States Express Employment Professionals Defunct Full time

    Job Requirements:As a skilled Hardware Assembly Technician, you will be responsible for taking steel poles, threading and tapping one or both ends, welding handles, and bending poles at the proper position and angle. Additionally, you will cut 4-core, 16-gauge cable wire to length, strip and crimp wires to a connector or contact block, and run the cable...

  • Assembler - 2nd Shift Regulator Specialist

    2 weeks ago

    Waukesha, Wisconsin, United States Eaton Full time

    Assembler - 2nd Shift Regulator SpecialistEaton's ES AMER ESS division is seeking a skilled Assembler - 2nd Shift Regulator Specialist to join our team in Waukesha, WI.The hourly rate for this position is $22.30 per hour + $2.50/hr shift premium.The core hours are 3 pm - 11 pm. Overtime may exceed these hours and be mandatory at times.Please note the salary...