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Engineering Specialist in Manufacturing Automation
2 months ago
Overview:
The Manufacturing Automation Development Engineering team is in search of a dedicated Controls Engineer to play a pivotal role in the creation and enhancement of innovative automation systems and assembly lines.
Key Responsibilities:
The Controls Engineer will collaborate with a team of manufacturing and mechanical design engineers to formulate machine and process concepts. Responsibilities include:
- Designing a resilient system architecture to support concepts, followed by the development of electrical and pneumatic schematics.
- Programming control components such as PLCs, safety devices, HMIs, servo drives, process hardware, and robots, from initial power-on through debugging to fine-tuning and validation.
- Engaging with cross-functional teams throughout the product and process lifecycle, ensuring close collaboration with product design, quality assurance, production, and maintenance teams.
Specific Duties:
As part of the role, the Controls Engineer will:
- Participate in the initial conceptual development of equipment, balancing product specifications, process control needs, layout complexity, cost, quality, and lead-time constraints.
- Implement reliable safety systems compliant with ANSI/RIA 15.06 and OSHA standards for safeguarding high-volume manufacturing equipment.
- Architect, write, and debug PLC logic, focusing on code organization, structure, documentation, maintainability, and reusability.
- Develop programs for subsystems, including robots, vision systems, test equipment, and manufacturing execution systems.
- Contribute to the creation and release of Tesla specifications and standards, including vendor communication and technical evaluations.
- Select and size electrical and electromechanical components, ensuring compliance with relevant standards.
- Create user-friendly HMI screens for complex machinery, facilitating troubleshooting.
- Design and layout industrial electrical control panels that meet NFPA 79, NEC, and UL 508A standards, along with generating electrical, pneumatic, and fluid schematics.
- Oversee the assembly of electrical cabinets, field wiring, and pneumatic and fluid plumbing.
- Introduce automated processes into production and provide training to maintenance and production teams post-deployment.
Qualifications:
The ideal candidate will possess:
- Expertise in standard and safety PLC programming (Allen Bradley Studio 5000 or Beckhoff TwinCAT 3 preferred; Siemens TIA Portal is a plus).
- Proficiency in script-based programming languages (Python, Go, SQL).
- Experience in robot programming (Kuka or ABB preferred; Fanuc is a plus).
- Knowledge of servo system commissioning (Rockwell Kinetix or Beckhoff Drive Manager 2 preferred; Siemens SIMATIC is a plus).
- Familiarity with 2D/3D vision system programming (Cognex Insight or LMI Gocator preferred; Keyence XGX is a plus).
- A strong understanding of equipment safety standards (ANSI/RIA 15.06 and OSHA compliant) and electrical standards (NFPA 79, NEC, UL 508A).
- A degree in Mechatronics, Electrical, Mechanical, or Computer Science Engineering, or equivalent experience.
Compensation and Benefits:
As a full-time employee, you will enjoy competitive pay and a comprehensive benefits package from day one, including:
- Medical plan options with $0 payroll deduction.
- Dental and vision plans with $0 paycheck contribution.
- Company-paid Health Savings Account contributions.
- 401(k) with employer match and Employee Stock Purchase Plans.
- Paid time off, including sick and vacation time, along with paid holidays.
- Additional voluntary benefits.
