Manufacturing Automation Engineer
1 day ago
Tesla is seeking a highly skilled Manufacturing Automation Engineer to contribute to the development and improvement of new automation equipment and assembly lines for our Energy Cell manufacturing operations.
Responsibilities:- Collaborate with cross-functional teams to develop Process Flows, Control Plans, GR&R, Work Instructions, Process Capability, Rework Procedures, Calibration and Qualification of tools, Quality Validation, Risk Assessments (PFMEA), and New Product Introduction.
- Collaborate with Original Equipment Manufacturers in the commissioning and start of production of new automated manufacturing equipment.
- Collaborate with EHS in the identification, prevention, and mitigation of safety hazards, proposing and implementing engineering solutions.
- Sustain 24/7 production operations to meet build plan targets through responding to and resolving breakdowns quickly and efficiently to minimize downtime.
- Program ladder logic and structured text on multiple PLC controller platforms (Omron, Siemens). Program and teach industrial 6-axis robots (Kuka/Fanuc) Sequence complex, multi-station machinery for material pick-and-place, dispense, fastening, vision systems, welding, and conveyance applications.
- Diagnose equipment failures, find root cause, and improve Overall Equipment Effectiveness. Lead equipment upgrades with a focus on serviceability, reliability, and process capability.
- Participate and lead Corrective and Preventive Action (CAPA) meetings and reports.
- Become an Expert-Level Trainer on all machines in assigned areas and be responsible for the level of knowledge of Shift Technicians. Provide hands-on support to the maintenance team to troubleshoot and resolve downtime situations.
- Take initiative to create, implement, and improve Preventative and Predictive Maintenance documents and schedules, under the direction of the Maintenance Planner. Sustain competitive MTTR & MTBF targets for the area of ownership.
- Participate in spare part analysis and inventory development, cost reduction, improvement working with the Spares Department to RMA faulty components and communicate needs to the vendor.
- Bachelor's Degree in Mechanical, Electrical, Industrial Engineering, Mechatronic, or equivalent experience.
- Experience with PLC programming, troubleshooting, and configuration. Good overall computer skills with demonstrated ability in either Omron or Siemens, programming languages, preferred.
- Experience commissioning and improving equipment. Have a demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, Preventative and Predictive Maintenance activities, preferred.
- Robotics maintenance, troubleshooting, optimization, and teaching, preferred (FANUC/Kuka).
- 3+ years in a highly automated, high-volume manufacturing facility, good understanding of Computerized Maintenance Management System (CMMS), Safety, Ergonomics, Change Point Management, Spare Parts Management, is a plus.
- Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W), or Eight Disciplines (8D). Able to resolve high-level performance issues into addressable actions, preferred.
- Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization. This includes excellent communication skills: written and verbal.
- Experience on winding systems, industrial roll-to-roll or web handling, or similar is a plus.
- Experience on X-ray imaging, Vision systems, Laser process, Laser welding, or similar is a plus.
- Overall experience on power electronics, electrical measurements, testing, and metrology systems, is a plus.
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Sparks, Nevada, United States Tesla Full timeJob Title: Manufacturing Automation EngineerTesla is seeking a highly skilled Manufacturing Automation Engineer to contribute to the development and improvement of new automation equipment and assembly lines for our Energy Cell manufacturing operations.Responsibilities:Collaborate with cross-functional teams to develop Process Flows, Control Plans, and...
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