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Blending Production Specialist
2 months ago
POSITION SUMMARY:
The role of the Blending Production Specialist involves supporting the blending, packaging, and labeling of final products while adhering to Good Manufacturing Practices (GMP).
This position requires the ability to interpret product formula cards, confirm and document lot numbers and product codes, and accurately measure ingredient weights using scales before adding them to tanks.
It is essential to complete production checklists for each product thoroughly. The specialist will also be responsible for collecting samples of finished blends for Quality Assurance (QA) testing and documenting data on formula cards.Once QA has verified that the blend meets specifications, the specialist will package the material into approved containers, ensuring the correct weight is achieved for each package.
Additionally, the specialist will load pallets with finished products, wrapping and labeling each pallet appropriately. All materials must be stored in designated areas.Every time a blend is produced, the specialist must sanitize the tank and associated equipment used for packaging.
The role involves handling cleaning chemicals, necessitating the use of appropriate Personal Protective Equipment (PPE) during chemical handling and throughout all operational areas.
Compliance with sanitation protocols and checks is mandatory during the entire process, and any unsafe conditions or processes requiring assistance should be reported to management. This position entails physical demands, including lifting and dumping bags of material weighing up to 60 pounds.Specialists will be required to stand for extended periods in a non-climate-controlled environment that may be noisy, warm, and humid.
Climbing ladders, bending, squatting, pushing, and pulling materials regularly, as well as using basic hand tools and handling clamps and other small processing utensils, are essential functions of this role.
The position operates within a manufacturing setting, which may involve exposure to chemicals and fluctuating temperatures.Flexibility to work overtime, off shifts, and weekends is expected.
SKILLS AND QUALIFICATIONS:
Ability to follow instructions and collaborate effectively within a team
Capability to interpret and translate engineering designs and documentation
Comprehensive understanding of or the ability to rapidly learn production machinery
Strong analytical and problem-solving abilities
PRIMARY DUTIES AND RESPONSIBILITIES:
Operate production machinery in accordance with specifications
Maintain accurate production logs and records
Assist supervisors in ensuring departmental compliance with GMP, Hazard Analysis and Critical Control Points (HACCP), and Safe Quality Food (SQF) standards
Work safely and ensure adherence to all safety regulations
Conduct microbial analysis following batch records using sterile techniques
Continuously monitor equipment and process control systems to ensure parameters remain within specified operating ranges
Perform minor mechanical and instrumentation troubleshooting, taking corrective actions as necessary.
Complete daily batch records and input fermentation data into databases
Contact supervisors, Quality Control (QC), or Research & Development (R&D) for guidance during unplanned deviations; follow provided instructions accordingly
Execute basic laboratory procedures, ensuring accuracy and validity of results. Assist with general laboratory tasks, including preparation of solvents, buffers, resins, reagent solutions, and media; measuring and dispensing solid and liquid chemicals and raw materials
Clean and sterilize equipment, instruments, materials, and processing areas
Implement various projects developed by R&D
Perform housekeeping tasks as assigned per GMP standards
Other duties as assigned or required
Requirements
MINIMUM QUALIFICATIONS:
High school diploma or equivalent required
At least one year of relevant experience required
Demonstrated ability to work independently, prioritize tasks, and make decisions with general guidance
Working knowledge and skills to understand, interpret, and assess FDA, Food and Plant Safety, product, process, and quality-related requirements, ensuring compliance with all HACCP protocols, GMPs, and Standard Operating Procedures (SOPs)
Relevant knowledge of equipment, processes, and production capabilities
Experience with ERP/MES/MRP/Shop Manufacturing Systems is a plus
PHYSICAL REQUIREMENTS:
Repetitive lifting of 50 to 60 pounds
Climbing stairs and ladders
Prolonged standing and walking
Repetitive bending, twisting, and kneeling
Visual acuity to read instructions, operate machinery, and inspect products
Ability to work in high-temperature environments
Ability to tolerate prolonged heat
Benefits
Medical, Dental, Vision, and Prescription Drug Insurance from Day 1
Health and Wellness Incentives
10 Days of Paid Time Off (PTO)
9 Paid Company Holidays
5 Personal Days
401(k) Plan
Health Savings Account (H.S.A.)
Long-Term and Short-Term Disability Insurance
Life Insurance
Accidental Death & Dismemberment (AD&D) Insurance
Employee Assistance Program (EAP)